| Customization: | Available |
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| After-sales Service: | / |
| Warranty: | The Whole Device Has a 12-Month Free Warranty. |
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Discover the exquisite artistry of our ingenious two-color chain-type water-based ink printer. It embodies the pinnacle of precision and cutting-edge technology, seamlessly blending efficiency with sophistication.
I. Core functions and technical advantages
1. Two-color high-precision printing system
Revolutionary Dual-Group Independent Printing Unit: This marvel is equipped with two autonomous water-based ink printing modules, empowering you to unleash a vibrant array of two colors simultaneously. Whether it's a primary hue with a secondary accent or a special shade paired with intricate patterns, witness the magic of one-time molding for complex graphics.
FLEXO Flexographic Printing Technology: Elevate your printing to artistry with our state-of-the-art water-based anilox roller ink supply system. Paired with high-precision ceramic anilox rollers boasting a line count of 300-600LPI, it ensures superbly uniform ink transfer. Achieve printing clarity of an astonishing 1200dpi, capturing text as delicate as 1.5mm with dot reproduction precision of ±0.1mm.
360° Phase Electric Fine-Tuning: Our adaptable printing wheel allows for a seamless 20mm left and right adjustment, complemented by a 360° electric phase inch fine-tuning mechanism. Experience unparalleled color registration accuracy of ±0.8mm, perfectly meeting the demands of high-precision packaging.
2. Chain drive system
Dynamic Roller Chain Drive Structure: Employing a robust high-strength roller chain that meets ISO 606 standards, our system achieves a remarkable transmission efficiency exceeding 98%. It endures long-term high-load operations and smoothly adapts to variable speeds ranging from 10-70 m/min.
Advanced Circulating Lubrication Oil Supply System: With a sophisticated built-in automatic circulating lubrication system, our gearbox minimizes operational noise to an impressive sub-75dB level. Enjoy extended gear life exceeding 30%, guaranteeing unwavering color registration stability.
Precision Automatic Chain Tension Compensation: Equipped with an innovative tension sensor and servo motor linkage, our system diligently monitors chain tightness in real-time, making automatic adjustments to prevent any printing deviations stemming from chain elongation.
3. Environmentally friendly water-based ink printing technology
Eco-Conscious Water-Based Ink Compatibility: Embrace the future with our support for water-soluble FLEXO ink, adhering to stringent EU REACH regulations. With VOC emissions of less than 100ppm, our system is free from irritating odors, making it ideal for sensitive packaging areas such as food and pharmaceuticals.
State-of-the-Art Ink Automatic Circulation System: When the machine halts, our rubber wheel enters an automatic idle mode to prevent ink from drying. Coupled with a pneumatic diaphragm pump, it features an independent ink-distributing motor ensuring zero ink waste and rapid color changes within an impressive <5 minutes.
Precision Hot Air Drying System: Our integrated three-stage hot air drying module, with adjustable temperatures ranging from 50-120ºC, achieves an extraordinary drying speed of up to 30 m/min. It accommodates the drying needs of diverse materials such as films and papers with ease.
2. Key technical parameters
Item Parameter Range Advantages
Printing Width: 1400-2000mm (Optional Customization) Perfectly designed to cater to three-, five-, and seven-layer corrugated cardboard and expansive-width films, enhancing versatility.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil Our system supports a wide array of packaging substrates, ensuring adaptability in any scenario.
Mechanical Speed: 10-70 meters/minute (Stepless Speed Regulation) Enjoy pinpoint accuracy during low-speed debugging and exceptional efficiency in high-speed production.
Color Registration Accuracy: ±0.8mm Achieve an industry-leading level of precision that meets even the most intricate pattern printing needs.
Power Supply Power: 380V/50Hz, Total Power 25-40kW Our energy-efficient design offers an impressive 15% reduction in power consumption compared to traditional equipment.
Dimensions: 8-12 meters (Length) × 2.5 meters (Width) × 2.8 meters (Height) With a modular design, our system is easy to layout in workshops and ensures effortless maintenance.
3. Intelligent and humanized design
1. Automatic control system
Seamless PLC + Touch Screen Operation: Our advanced Semi-Automatic Ink Printing Slotting Die-Cutting Machine integrates a state-of-the-art Siemens PLC controller with a vibrant 10.4-inch color touch screen. This sophisticated combination allows for intuitive parameter presetting, comprehensive fault diagnosis, and detailed production data analytics. Monitor output, energy usage, and downtime effortlessly, streamlining your operations with precision.
Optional Remote Monitoring Excellence: Elevate your operational management through the optional Industrial Internet of Things (IIoT) module. This adds a layer of sophistication with features like remote equipment status monitoring, proactive early warning notifications, and seamless OTA firmware upgrades. Enjoy enhanced operation and maintenance efficiency, pushing productivity to new heights.
2. Swift Plate Exchange and Maintenance
Efficient Track Sliding Printing Unit: Experience rapid, user-friendly plate changes in under 10 minutes with our pneumatic locking and electric opening/closing structure. The innovative design allows for anilox roller replacement without halting machine operation, ensuring a smooth, uninterrupted workflow.
Modular Consumables Design: With standardized interfaces, components like the anilox roller, rubber roller, and scraper are effortlessly replaceable. Key parts such as chains and gears are engineered for longevity, boasting a lifespan exceeding 8000 hours, promoting sustainability and cost-efficiency.
3. Comprehensive Safety Protection
Full Enclosure Safety: Our machine boasts a fully enclosed protective cover equipped with a grating sensor and emergency stop button, ensuring safe human-machine interaction. The anti-winding shield on the transmission component aligns with stringent CE safety standards, prioritizing operator safety.
Advanced Ink Leakage Detection: Integrated with a liquid level sensor and ink leakage alarm system, our machine provides real-time monitoring of the ink tank and pipeline status. This feature is crucial for preventing contamination incidents, maintaining a clean, efficient production environment.
IV. Diverse Application Fields and Exemplary Cases
1. Core Application Scenarios
Versatile Packaging Printing: Our machine excels in the graphic printing of various packaging materials, including cartons, paper boxes, and flexible packaging bags like food bags and medicine boxes, ensuring vibrant, high-quality results.
Precision Labels and Logos: Achieve impeccable two-color overprinting for industrial, logistics, and anti-counterfeiting labels, enhancing the identity and security of your products.
Specialized Material Processing: Perfect for high-precision printing on unique materials such as aluminum foil, synthetic leather, and composite materials, expanding your production capabilities.
2. Industry Cases
Revolutionizing Food Packaging: A leading dairy company enhanced their milk carton printing with our machine, utilizing FDA-standard water-based ink. This investment led to a remarkable 40% increase in annual production capacity.
Innovative Medical Labeling: A pharmaceutical factory leverages our machine for two-color printing, synchronizing drug batch numbers and anti-counterfeiting codes. The high color accuracy meets stringent GMP certification requirements, ensuring quality and compliance.
V. Comprehensive After-Sales Service and Certification
1. Robust Service System
Comprehensive Warranty Coverage: Enjoy peace of mind with a 1-year warranty on the entire machine, extendable to 2 years for core components. Benefit from lifetime maintenance support, ensuring long-term operational excellence.
Round-the-Clock Technical Support: Our dedicated team offers 24/7 remote diagnosis, providing unwavering support whenever you need it.
Comprehensive Training Services: Avail free operation training, process guidance, and a complimentary ink debugging manual, empowering your team with the knowledge to maximize productivity and efficiency.
2. Prestigious Certification Qualifications
Top-tier Environmental Certification: Our water-based ink is EU REACH certified, and the equipment aligns with the ISO 14001 environmental management system, promoting eco-friendly operations.
Unmatched Quality Certification: Our machine proudly carries CE certification, with key components such as motors and sensors sourced from reputable imported brands, ensuring premium quality and reliability.
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