Four-Color Box Gluing Line Inline Gluing and Printing Control Machine

• Customization: Available
• After-sales Service: One-Year After-Sales Guarantee
• Warranty: One-Year After-Sales Guarantee
• Model NO.: Four-color ink printing machinery +Downward foldin
• Printing Page: Single Faced
• Printing Color: 4 Colors
• Anilox Roller: Metal Anilox Roller
• Dryer: UV& IR
• Type: Ink Jet
• Embossing Structure: Flat-Bed Cylinder Press
• Structure: Stacked
• Application: Flexible Packaging Printing
• Automatic Grade: Automatic
• Printing Speed: 200m/min
• Motor: International Brands Motor
• Transmission Gear: International Brands Transmission Gear
• Electronic Components: International Brands Electronic Components
• Trademark: CDCHPACK
• Origin: Zhangzhou City, Fujian Province
• Production Capacity: 5, 000 Units Produced Per Year

Product Description

 

Product Description

 

Functional configuration and technical parameters

1. Paper feeding unit:

1. Clutch:
Electric control machine clutch alarm, which keeps ringing during operation to ensure the safety of operators.
Pneumatic interlocking device
The main motor adopts variable frequency motor and variable frequency controller, which is energy-saving, starts smoothly, and is equipped with motor start protection device.
The side baffle is electrically adjusted, the front baffle is synchronously electrically adjusted, and the rear baffle is electrically adjusted.
Taiwan's super-resistant front edge paper feeding wheel is durable and wear-resistant.
Sheet feeding device (continuous or sheet feeding can be selected according to needs)
Seven-inch computer touch screen control (displays production volume, counting alarm)

1. Dust removal device

The dust removal device of the paper feeding section can remove a large amount of impurities on the printed surface of the cardboard and improve the printing quality.
The dust removal device of the paper feeding section can remove a large amount of impurities on the printed surface of the cardboard and improve the printing quality.
Alignment device
This machine is equipped with a pneumatic alignment device, which makes the horizontal positioning of the cardboard more accurate and avoids waste. (Computer controls the alignment time)
Computer device:
The host and fan use variable frequency motors, which can save energy and electricity by up to 30%.
The host is controlled by plc and has a human-machine interface
The printing is equipped with an automatic zeroing device
II. Printing section: (optional 1-4 color printing)

1. Printing roller:
1) Outer diameter: 395mm (including plate outer diameter: 410mm).
2) The steel tube surface is ground and hard chrome plated.
3) Balance correction is performed and the operation is smooth.
4) Ratchet fixed plate winding shaft.
5) Full plate hanging plate slot, suitable for 9mm hanging plate strips.
6) Loading and unloading printing plates, the foot switch is electrically controlled for forward and reverse rotation.
7) Printing plate roller is electrically adjusted for horizontal movement
2. Printing roller:
1) Outer diameter: 156mm.
2) The steel tube surface is ground and hard chrome plated.
3) Balance correction is performed and the operation is smooth.
4) The printing roller gap dial is manually adjusted, and the adjustment range is 0-12mm.
3. Paper feeding upper and lower rollers:
1) The outer diameter of the upper roller is 99mm, thick-walled steel tube. Equipped with a quick-adjustment paper guide wheel.
2) Lower roller, outer diameter 156mm, thick-walled steel pipe, surface ground, hard chrome plated 
3) The pressure of the paper feed roller gap dial is electrically adjusted, and the adjustment range is 0-12mm.
3. Steel anilox roller (3 sets)
1) The outer diameter is 213mm (mesh: 180, 200, 220, 240, 260). (Mesh optional)
2) The steel tube surface is ground, the anilox pattern is pressed, the surface is ground, and hard chrome is plated.
3) Balance correction is performed, the operation is stable, the dots are consistent, and the ink is applied evenly.
4) The anilox roller is equipped with a wedge overrunning clutch, and the ink is evenly distributed and washed.
5) The anilox gap dial is manually adjusted.
4. Rubber roller: (4 sets)
1) The outer diameter is φ200mm.
2) The surface of the steel tube is wrapped with wear-resistant rubber and balanced.
3) The rubber roller is specially ground at high and medium height, and the ink transfer effect is good.
4) The rubber hardness is 60-65 degrees.
5. Ink circulation
1) Pneumatic diaphragm pump, stable ink supply, convenient and quick operation and maintenance.
2) Ink filter, filter impurities.

6. Printing phase fixing device:
1) Cylinder brake device
2) When the machine is separated to adjust the phase, the brake mechanism limits the operation of the machine and maintains the original gear position fixed point.
7. Oil supply device:
1) Mechanical oil pump.
2) Circulating oil supply, the gear ink is evenly applied, and the oil level of each group is balanced.

 

1. Electric die-cutting department

1. Die cutter roller (lower roller)
1) The outer diameter is φ360mm. (excluding die cutter)
2) Made of cast steel, surface ground and hard chrome plated.
3) Balanced adjustment to increase operation stability.
4) The spacing between the die cutter fixing screw holes is 50mm*50mm.
5) Applicable die cutter height is 25.4mm.
6) Die cutting thickness is 16mm (for three-layer board), 13mm-15mm (for five-layer board).

2. Rubber pad roller (upper roller)
1) The outer wall is φ388.9mm.
2) Made of cast steel, surface ground and hard chrome plated.
3) Balanced adjustment to increase operation stability.
4) Manually adjust the gap with the die cutter roller.
5) Rubber pad thickness 10mm, (outer diameter: φ408.9mm), width 250mm
3. Transverse movement and repair device:
1) Mechanical transverse 40mm, floating device, die-cutting uniform scale automatically compensates for line speed, which can make the die-cutting rubber pad wear evenly and extend service life.
2) Repair adopts electric repair device to improve the reuse rate of rubber pad, which can be repaired 3-4 times.
3) Pneumatic automatic separation device of die-cutting roller reduces rubber pad wear, thereby increasing service life.
4. Plate-free fixture:
1) Die-cutting fast interchange multi-function in one, conventional box does not need template.
2) It has the same effect as thin knife slotting, thus saving production costs.
3) 12 lead screw electric adjustment of pre-pressure, pressing line, plate-free knife ring size, one-button adjustment of cardboard length, width and height, simple and convenient operation.
IV. Transmission gear:
1. 40 Luo high-quality alloy steel, tempered, ground and nitrided.
2. Six-level precision, smooth operation, low noise, hardness HRC55-60, long life, low wear, can ensure the printing color accuracy for a long time.
3. The transmission parts of the whole machine (shaft and gear connection) are all keyless connection (expansion sleeve) to eliminate the connection gap, suitable for high torque and long-term high-speed operation.

V. Oil supply device:
1) Mechanical oil pump, cover oil tank balance oiler
2) Circulating oil supply, uniform oiling of gears, and balanced oil level of each group.
3) Lubrication adopts closed spray lubrication system to ensure transmission accuracy and life.
Linkage Line
The design and manufacture of the carton automatic gluing machine conforms to printing, slotting, folding, gluing and stacking. It has the functions of carrying, applying glue, folding and forming several layers automatically. It adopts PLC control, touch screen operation and pre-storage and management of orders. Its high-speed production capacity, fast-changing orders and good stability can meet the shorter and shorter delivery cycle requirements of our carton customers.
I. Features of this machine:
1. This machine adopts the design concept of South Korea's Qinglong Company and uses heavy square tubes to fix the folding arm to achieve stable and non-vibrating folding arms.
2. The folding belt adopts a separate power, which can extend the service life of the belt and reduce the tension of the belt.
3. This machine uses a rubber belt to convey the cardboard to ensure the stability and deviation correction function of the cardboard during operation.
4. The counting and discharge part adopts the lower parallel paper feeding method, which solves the problem of large scissor difference of the cardboard.
5. The printing part and the box gluing part can realize differential linkage, the total width of the cardboard can be input, and the box gluing belt can automatically track to achieve the minimum distance of 5-10cm between the cardboards, so as to reduce the speed of the belt, increase the speed of the box gluing, and reduce unnecessary belt wear.
2. Main models and specifications:
Machine speed: 200 sheets/min for one out of one; 400 sheets/min for one out of three
Maximum paper size: 2000x 1000mm
Minimum paper size: 170x 450mm (including the inner side)
Applicable paper: 3-layer and 5-layer paper less than 9mm
Link: Polyvinyl acetate emulsion PVA
1 Workflow diagram
Paper feeding → Gluing → Folding → Squaring → Counting → Packing → Discharging

2. Introduction to the function of the gluer

Gluing part: The glue part adopts a non-stop method or a gluing system to avoid glue curing. The gap between the glue wheels is easy to adjust. The dial is suitable for glue with a thickness between 1 and 9mm. The amount of glue is easy to adjust.
In order to increase the belt speed, the lower bridge is adjusted synchronously with the flexographic printing slot production speed. At the same time, the folding belt and the conveyor belt are produced at almost the same speed for flexographic printing slot production, avoiding the folding machine and the water-based printing slot part from being out of sync, which may cause the cardboard to get stuck, and achieving precise delivery.
The upper and lower belt speeds can be adjusted separately, that is, their speeds are different, and it can be adjusted to the same speed.
The folding cardboard adopts a belt or rubber roller method, which is convenient for adjusting the folding angle.
The paper feeding part adopts spring pressure to adjust the gap, and the thickness of the cardboard is automatically adjusted between 1 and 9mm.
Cardboard stacking and counting pieces.
The stacking cardboard adopts a mechanical method and sensors to achieve full automation.
The counter (sensor) counts the number of cartons, which is convenient to set and reliable.
The cardboard stack is counted and pushed accurately by computer.
3. Instructions
Technical data is based on the flexographic printing slotting specifications
 

Detailed Photos

 

 

 

Product Parameters

1

Technical parameters:
 

1224 high-speed four-color front edge printing and die-cutting machine
Wallboard inner width 2800mm	Wallboard inner width 2800mm
Machine speed 200 pieces/min	Machine speed 200 pieces/min
Machine economic speed 150-180 pieces/min	Machine economic speed 150-180 pieces/min
Maximum paper feeding size 2500*1200mm	Maximum paper feeding size 2500*1200mm
Minimum paper feeding size 600*380mm	Minimum paper feeding size 600*380mm
Maximum printing size 2400*1200mm	Maximum printing size 2400*1200mm
Maximum sheet size 2500*1400mm	Maximum sheet size 2500*1400mm
Slot width*slot depth 7*300 (blades can be added to increase slot depth)	Slot width*slot depth 7*300 (blades can be added to increase slot depth)
Maximum die-cutting size 2500mm	Maximum die-cutting size 2500mm
Standard plate thickness Hanging plate: 7.2mm	Standard plate thickness Hanging plate: 7.2mm
Main motor power 18Kw	Main motor power 18Kw
Blower power 7.5Kw	Blower power 7.5Kw
Power used during production 26Kw	Power used during production 26Kw
Total power 30Kw	Total power 30Kw
Color registration accuracy ±0.5mm	Color registration accuracy ±0.5mm
Die-cutting accuracy ±0.75mm	Die-cutting accuracy ±0.75mm

2Downward folding line

Maximum speed 400	Maximum speed 400
Maximum stacking height (mm) 350	Maximum stacking height (mm) 350
Minimum stacking height (mm) 80	Minimum stacking height (mm) 80
Maximum number of sheets per pile (sheets) 30	Maximum number of sheets per pile (sheets) 30
Minimum number of sheets per pile (sheets) 10	Minimum number of sheets per pile (sheets) 10
Maximum paper size (mm) 1000x2000	Maximum paper size (mm) 1000x2000
Minimum paper size (mm) 170x450	Minimum paper size (mm) 170x450
Maximum size of glue side (mm) 700	Maximum size of glue side (mm) 700
Minimum size of other side (mm) 65	Minimum size of other side (mm) 65
Total length (m) 10.5	Total length (m) 10.5
Corrugated type A, B, C, E, A+B, B+C, B+E	Corrugated type A, B, C, E, A+B, B+C, B+E

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