Product Description
1. Paper Feeding Section:
Introducing an innovative approach to paper feeding, the servo pressure-free extended paper feeding front edge system is a marvel of efficiency. It eliminates the need for paper guide rubber rollers and embossing rollers, using a direct transfer method to move cardboard seamlessly to the printing roller via a sophisticated vacuum mechanism. The power input gear aligns perfectly with the vacuum paper guide wheel, ensuring flawless synchronization. This design not only simplifies operations but also extends the auxiliary paper feeding time to its maximum potential, making adjustments a breeze.
The French Martin front edge paper feeding structure revolutionizes the paper feeding process with its tilting table top mechanism. This innovative design minimizes the risk of paper jams and damage, making it perfect for handling both single corrugated and curved cardboard. The Martin bellows, a snail-type suction blower, offers focused suction power, adeptly managing high-strength and heavier cardboard without misalignment. The light-pressure bearing wheel frame design supports the lifting table, reducing load during elevated paper feeding, and enhancing the bellows' speed performance.
Our state-of-the-art pressure-free front edge paper feeding system eradicates cardboard damage, doing away with the traditional paper guide rubber roller. This ensures that cardboard retains its physical integrity nearly 100%, offering carton manufacturers unparalleled flexibility in paper usage. By eliminating the conventional conveyance mechanism, cardboards are safeguarded during transit, achieving a level of protection unmatched by other systems.
1. Machine Clutch:
1) Safety is paramount with our electric control machine clutch, which features a continuously ringing alarm bell during operation to protect operators.
2) Pneumatic Interlocking Device
3) Our main motor and fan utilize advanced variable frequency technology, providing energy-efficient, smooth starts and are equipped with a motor start protection device for added safety and longevity.
2. Front Edge Paper Feeding System
1) Experience seamless paper feeding with suction-assisted technology, powered by a 7.5KW fan. The adjustable air volume adapts to the cardboard's bend, ensuring flawless operation.
2) Our cylinder-driven system offers rapid and powerful paper lifting and dropping actions, enhancing operational efficiency.
3) Enjoy effortless adjustments with one-button electric control for the side, front, and rear baffle settings.
4) Featuring Taiwan's super-resistant front edge paper feeding wheel, this system boasts durability and wear resistance for long-lasting performance.
5) Choose between continuous or interval paper feeding with our versatile interval paper feeding device, tailored to meet your specific needs.
6) Our user-friendly seven-inch computer touch screen offers intuitive control, displaying production volumes and counting alarms for precise monitoring.
3. Automatic Zeroing Device
1) Both the paper feeding and die-cutting units are equipped with electric and automatic zeroing for precision.
2) The automatic zeroing device is designed for general cartons, allowing adjustments with only two trial prints to minimize cardboard waste efficiently.
4. Dust Removal Device
1) Our brush dust removal system effectively clears impurities from the cardboard's printed surface, significantly enhancing printing quality.
2) Store and manage up to 999 orders with precision and efficiency, thanks to our accurate automatic alignment system.
3) Simplify operations with our one-key alignment and one-key slot size adjustment features for ease of use.
2. Printing Part: (Optional 1-4 Color Printing)
1. Superior Printing Roller:
1) Featuring an outer diameter of 395mm, expanding to 405mm with the plate.
2) The steel pipe surface is meticulously ground and enhanced with a hard chrome plating for durability.
3) Precision balance correction ensures seamless operation for high-quality results.
4) Equipped with a ratchet fixed plate rolling shaft for steadfast performance.
5) Comprehensive full plate hanging slot accommodates 9mm hanging plate strips with ease.
6) Effortless loading/unloading with electrically controlled foot switch for forward and reverse rotation.
2. Fine-Tuned Printing Roller:
1) Designed with an outer diameter of 159mm for precision printing.
2) Ground and hard chrome-plated steel pipe surface for exceptional durability.
3) Balance correction ensures smooth and reliable operation.
4) Manual gap dial adjustment from 0-12mm for tailored printing results.
3. Upper and Lower Rollers for Efficient Paper Feeding:
1) Upper roller with a robust 99mm diameter, includes quick-adjustment paper guide wheel.
2) Lower roller, 156mm outer diameter, is a thick-walled steel pipe with hard chrome plating.
3) Manual gap dial adjustment for paper feeding roller, adjustable from 0-12mm.
4. Innovative Steel Anilox Roller:
1) Outer diameter φ213, choice of mesh numbers: 180, 200, 220, 240, 260.
2) Ground surface with pressed mesh and hard chrome plating for advanced durability.
3) Balance correction for smooth operation with consistent, uniform inking.
4) Wedge overrunning clutch ensures even ink distribution and easy cleaning.
5) Manual adjustment of the anilox gap dial for precise application.
5. Durable Rubber Roller:
1) Featuring a φ200mm outer diameter for optimal performance.
2) Wear-resistant rubber wrapped around the steel pipe, expertly balanced.
3) Specially ground roller for excellent ink transfer in mid and high regions.
4) Rubber hardness optimally set at 60-65 degrees for superior resilience.
5) Equipped with a whisper-quiet Yunmo motor for silent operation.
6. Advanced Phase Adjustment Mechanism:
1) Utilizes a planetary gear structure for superior control.
2) Offers electric digital 360-degree phase adjustment, operational even during stops.
3) Lateral position electrically adjustable with a distance range of ±10mm.
7. Efficient Ink Circulation System:
1) Equipped with a pneumatic diaphragm pump for stable ink supply and easy maintenance.
2) Features an ink filter to effectively remove impurities.
8. Secure Printing Phase Fixing Device:
1) Includes an electromagnetic clutch brake device for enhanced safety.
2) Brake mechanism limits machine operation during phase adjustments to maintain gear position.
9. Reliable Oil Supply Device:
1) Mechanical oil pump ensures efficient oil supply circulation for optimal performance.
2) Experience seamless connectivity with our state-of-the-art circulating oil supply system. Each gear receives a perfect layer of ink, ensuring that the oil levels across every group are consistently balanced and harmonized for optimal performance.
Three-die cutting section
1. Die roller (lower roller)
1) Embrace precision with an outer diameter of φ360mm, not including the die, crafted for exceptional performance.
2) Constructed from premium cast steel, with a surface that is expertly ground and adorned with a hard chrome plating for enhanced durability and longevity.
3) Enjoy unwavering stability with balanced adjustment technology, designed to enhance operational steadiness and consistency.
4) The die fixing screw holes are meticulously spaced at 50mm*50mm, ensuring a secure and precise fit.
5) Perfect for dies with a height of 25.4mm, tailored to meet your specific requirements.
6) Achieve precise die cutting with thickness options of 16mm for three-layer boards and 13mm-15mm for five-layer boards, catering to diverse material needs.
2. Rubber pad roller (upper roller)
1) Features an outer wall diameter of φ388.9mm, designed for superior performance and resilience.
2) Built from high-quality cast steel, the surface is skillfully ground and chrome plated to ensure extended durability and optimal functionality.
3) Enhanced balance through precision adjustments, promoting stable and reliable operations at all times.
4) Experience the convenience of electric gap adjustment with the die roller, providing effortless precision and control.
5) Boasts a robust pad thickness of 8mm, with an outer diameter of φ404.9mm and a width of 250mm, engineered for efficiency and durability.
3. Transverse movement and repair device:
1) Mechanical transverse movement of 40mm with an innovative floating device. Our system automatically compensates for line speed, ensuring uniform die-cutting pad wear for an extended service life.
2) Elevate pad reuse rates with our electric repair device, designed to efficiently repair pads 3-4 times to maximize utility and reduce costs.
3) Advanced pneumatic automatic separation device for die-cutting rollers reduces pad wear, significantly prolonging service life and ensuring consistent performance.
4. Plate-free fixture:
1) Revolutionary die-cutting system offers fast, interchangeable, multi-function capabilities, eliminating the need for templates in conventional box production.
2) Achieve the same high-quality results as thin knife slotting, while significantly reducing production costs and enhancing efficiency.
3) Equipped with 13 servo motors to electrically adjust pre-pressure, pressure line, and plate-free knife ring size. Effortlessly input the cardboard dimensions to automatically adjust slotting size with one key, simplifying operations and enhancing convenience.
4. Transmission gear:
1. Crafted from 40Cr high-quality alloy steel, precision tempered, ground, and nitrided for superior hardness and durability.
2. Engineered with six-level precision, our gears ensure smooth, low-noise operation, robust hardness (HRC55-60), and minimal wear, maintaining impeccable print color accuracy over time.
3. The keyless connection (expansion sleeve) of all machine transmission parts eliminates connection gaps, supporting long-term, high-speed operations with large torque efficiently.
5. Oil supply device:
1) Features a robust mechanical oil pump with an efficient oil supply cycle, delivering consistent lubrication.
2) Innovative circulation oil supply provides uniform oiling to gears, maintaining balanced oil levels across all groups for impeccable operational harmony.
3) Our closed spray lubrication system ensures precise lubrication, enhancing transmission accuracy and prolonging operational life for enduring performance.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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