Product Description
1. Paper feeding section:
Introducing our sophisticated servo pressure-free extended paper feeding front edge system, a marvel of modern engineering. Gone are the days of cumbersome paper guide rubber rollers and embossing roller pressure feeding. Our revolutionary system utilizes cutting-edge front edge vacuum technology to seamlessly transfer cardboard directly to the printing roller. The power input gear is expertly aligned with the vacuum paper guide wheel's outer circle, eliminating the need for cumbersome paper guide pressure adjustments. This innovation maximizes auxiliary paper feeding time while streamlining adjustment processes, setting a new standard in efficiency.
Experience the unparalleled efficiency of our paper feeding section featuring the esteemed French Martin front edge paper feeding structure. This ingenious design includes a unique table top tilting lifting mechanism that ensures seamless paper transitions. As the table top elevates, its clever tilt, lower in front and higher in the back, minimizes risks of paper jams and cardboard damage. Perfectly suited for single corrugated and curved cardboard, the Martin bellows - a snail-type suction blower - delivers concentrated, powerful suction to handle high-strength, heavier cardboard, preserving precision and preventing skewing. The innovative light-pressure bearing wheel frame design allows for effortless elevation and lowering of the paper feeding table, reducing load and enhancing bellows' performance in the pressure-free section.
Our groundbreaking pressure-free front edge paper feeding system outshines traditional methods, eliminating the risk of cardboard damage from paper guide rubber rollers. This ensures the preservation of cardboard's physical integrity, granting manufacturers heightened flexibility in paper selection. By eliminating the paper guide roller mechanism, we safeguard all cardboards during transport against potential damage, achieving unmatched levels of protection.
1. Machine clutch:
1) Experience intuitive electric control with our machine's clutch system, featuring a continual alarm bell during operation, ensuring utmost operator safety and awareness.
2) Outfitted with a dependable pneumatic interlocking device, this system guarantees enhanced operational reliability.
3) Our main motor and fan are equipped with state-of-the-art variable frequency motor technology and a variable frequency controller, promoting superior energy efficiency, smooth start-ups, and robust motor start protection, ensuring optimal performance and longevity.
2. Front edge paper feeding system
1) Elevating paper feeding to new heights, our system employs a fan with an impressive 7.5KW power. The adjustable air volume accommodates varying degrees of cardboard bending, guaranteeing flawless operation.
2) The system's swift and powerful paper lifting and dropping mechanisms are expertly driven by cylinders, optimizing efficiency and precision.
3) With our effortless one-button electric adjustment, you can easily configure the side, front, and rear baffles to suit your specific requirements.
4) Our Taiwan super-resistant front edge paper feeding wheel is acclaimed for its exceptional durability and wear-resistance, offering lasting performance.
5) The versatile interval paper feeding device empowers users with continuous or interval feeding options, tailored to specific operational needs.
6) Featuring a state-of-the-art seven-inch computer touch screen control, this system provides a seamless display of production volume and counting alarms, ensuring ease of operation.
3. Automatic zeroing device
1) Discover precision with both paper feeding and die-cutting units, equipped with electric and automatic zeroing, ensuring exactitude in operations.
2) Designed with versatility in mind, the automatic zeroing device caters to general carton use, allowing adjustments with just two trial prints, substantially minimizing cardboard waste.
4. Dust removal device
1) Our innovative brush dust removal device, integrated within the paper feeding part, expertly cleanses the printed surface of the cardboard, significantly enhancing print quality.
2) The storage order impressively accommodates up to 999 entries, ensuring precise, efficient automatic alignment for seamless operation.
3) Enjoy the convenience of our one-key alignment and one-key slot size adjustments, enhancing operational efficiency and ease.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) The printing roller is meticulously designed with an outer diameter of 395mm, and an inclusive outer diameter of the plate at 405mm, ensuring unparalleled precision and durability for all your printing endeavors.
2) The steel pipe's surface boasts an exquisite high-quality ground finish, complemented by superior hard chrome plating. This meticulous crafting ensures exceptional strength and unmatched longevity, delivering a product that not only meets but exceeds expectations for durability.
3) Precision balance correction is masterfully executed to facilitate seamless and uninterrupted operation, thereby optimizing performance and significantly boosting efficiency. This attention to detail ensures our machine performs impeccably under all circumstances.
4) Featuring a robust ratchet-fixed plate rolling shaft, this component is engineered for ultimate stability and reliability during use, ensuring that your operations run smoothly and efficiently without any hiccups.
5) A meticulously crafted full plate hanging plate slot is included, designed to precisely accommodate 9mm hanging plate strips, offering versatility and adaptability to meet a wide range of operational requirements.
6) Experience effortless precision with the advanced loading and unloading of printing plates, managed by an electrically controlled foot switch. This allows seamless forward and reverse rotation, elevating user convenience to new heights.
2. Printing roller:
1) The outer diameter is meticulously measured at 159mm, ensuring it is crafted for superior performance. This precision allows for optimal functionality and reliability in all printing tasks.
2) The surface integrity of the steel pipe is preserved with a top-tier high-quality ground finish, coupled with hard chrome plating. This combination ensures longevity and a flawless appearance.
3) Balance correction is diligently applied to ensure smooth and efficient operation, enhancing the roller's overall performance and contributing to exceptional results.
4) The printing roller's gap dial is designed for manual adjustment within a precise 0-12mm range, allowing for refined control to meet the specific demands of your printing tasks.
3. Upper and lower rollers for paper feeding:
1) The upper roller boasts an outer diameter of 99mm, constructed from sturdy thick-walled steel pipe. It features a quick-adjust paper guide wheel, offering the perfect blend of durability and convenience.
2) The lower roller is distinguished by an outer diameter of 156mm, made from robust thick-walled steel, finished with precision surface grinding and hard chrome plating. This ensures enhanced durability and superior performance.
3) Manual gap dial adjustment is available for the paper feeding roller, with a precise range of 0-12mm. This ensures meticulous paper management and seamless operation.
4. Steel anilox roller
1) Crafted with unparalleled precision, the steel anilox roller features an outer diameter of φ213 and offers an optional mesh number selection (180, 200, 220, 240, 260), catering to a variety of applications.
2) The steel tube is expertly finished with a ground surface and pressed mesh, further augmented by hard chrome plating. This ensures optimal performance and superior quality in every application.
3) With meticulous balance correction, the anilox roller ensures smooth operation, delivering consistent dots and impeccable uniform inking for superior print quality.
4) The anilox roller is innovatively designed with a wedge overrunning clutch, guaranteeing even ink distribution and simplifying cleaning, enhancing both functionality and maintenance.
5) Features include a manual anilox gap dial adjustment, empowering users to fine-tune operations with remarkable ease and precision.
5. Rubber roller:
1) The rubber roller is designed with an outer diameter of φ200mm, meticulously engineered for effective ink transfer, providing consistently high-quality results.
2) The steel pipe surface is enveloped in durable, wear-resistant rubber, balanced for enhanced longevity and superior performance, making it ideal for extended use.
3) Specially ground in the middle and high parts, the rubber roller excels in ink transfer efficiency, offering optimal output and ensuring superior print quality.
4) With a hardness ranging from 60-65 degrees, the rubber roller is designed for effective operation and extended longevity, meeting the demands of rigorous printing tasks.
5) Powered by the Yunmo motor, renowned for its quiet operation, this feature significantly reduces noise pollution, creating a more pleasant working environment.
6. Phase adjustment mechanism:
1) Featuring a sophisticated planetary gear business structure, this mechanism provides reliable and smooth phase adjustments, ensuring precision and consistency in every print job.
2) Equipped with cutting-edge electric digital 360-degree adjustment for the printing phase, this feature allows adjustments to be made effortlessly, whether in operation or at rest.
3) Offers electric lateral position adjustments with a range of ±10mm, ensuring precise alignment and optimal print quality every time.
7. Ink circulation
1) The pneumatic diaphragm pump is designed for a stable ink supply, delivering convenience and ease of maintenance. It ensures quick operation and maximum efficiency.
2) The ink filter is expertly designed to screen impurities, meticulously maintaining optimal ink quality and ensuring pristine print results.
8. Printing Phase Fixing Device:
1) Our integrated electromagnetic clutch brake device is expertly designed to elevate operational control and stability, ensuring smooth and reliable performance.
2) The advanced brake mechanism skillfully restricts machine operation when separated, allowing for precise phase adjustment while steadfastly maintaining the original gear position fixed point.
9. Oil Supply Device:
1) Experience unmatched efficiency with our mechanical oil pump, masterfully circulating oil to ensure a consistent and dependable supply for optimal performance.
2) Indulge in seamless operations with our pioneering circulating oil supply system, which guarantees even inking of gears and sustains a perfectly balanced oil level across each group, enhancing productivity and longevity.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) Boasting an outer diameter of φ360mm, excluding the die, this roller offers unmatched precision and durability for superior performance.
2) Expertly crafted from robust cast steel, the surface is meticulously ground and plated with hard chrome, offering extraordinary resilience and longevity.
3) Engineered with balanced adjustment, this roller ensures superior operational stability, delivering a smoother and more reliable workflow.
4) Precision-designed with a 50mm x 50mm spacing between die fixing screw holes, ensuring secure and stable placement for optimal results.
5) Designed to accommodate a die height of 25.4mm, catering to diverse operational requirements with ease.
6) Accommodates a die cutting thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards, demonstrating remarkable versatility and adaptability.
2. Rubber Pad Roller (Upper Roller)
1) The outer wall boasts a diameter of φ388.9mm, engineered to deliver optimal performance with exceptional precision.
2) Constructed from durable cast steel with a finely ground surface and hard chrome plating, this roller ensures long-lasting, high-performance operation.
3) Featuring a balanced adjustment, this roller enhances operational stability, ensuring smooth and efficient processes for maximum productivity.
4) Equipped with an electric adjustment system for the gap with the die roller, this feature optimizes precision and efficiency for exceptional results.
5) The pad features an 8mm thickness with an outer diameter of φ404.9mm and a width of 250mm, meticulously designed for durability and effectiveness.
3. Transverse Movement and Repair Device:
1) The mechanical transverse movement of 40mm with a floating device and automatic die-cutting uniform scale compensates for line speed, ensuring even pad wear and extending service life.
2) Featuring an electric repair device, this innovation improves pad reuse rate, allowing for 3-4 repairs, significantly reducing costs and minimizing waste.
3) The pneumatic automatic separation device for the die-cutting roller minimizes pad wear, substantially increasing service life and efficiency.
4. Plate-Free Fixture:
1) Experience fast, interchangeable die-cutting with multifunctionality, eliminating the need for templates in conventional boxes, enhancing speed and simplicity.
2) Delivers the same high efficiency as thin knife slotting, resulting in substantial production cost savings and improved workflow.
3) With thirteen servo motors, enjoy electrical adjustment of pre-pressure, pressure lines, and plate-free knife ring size, offering effortless one-key slotting size adjustment by inputting cardboard dimensions for ultimate simplicity and convenience.
4. Transmission Gear:
1. Constructed from premium 40Cr alloy steel, this gear is tempered, ground, and nitrided for exceptional durability and strength, ensuring long-lasting performance.
2. With six-level precision, this gear delivers smooth operation and low noise. Its hardness of HRC55-60 guarantees longevity and low wear, maintaining consistent print color accuracy over time.
3. The keyless connection of all transmission parts (shaft and gear) with the expansion sleeve eliminates connection gaps, making it perfectly suited for long-term high-speed operation with large torque.
5. Oil Supply Device:
1) Our Electric Four-Color High-Speed Ink Printer is ingeniously equipped with a state-of-the-art mechanical oil pump. This innovative feature ensures an efficient and continuous oil supply cycle, significantly optimizing overall machinery performance and reliability.
2) Experience the advanced circulation oil supply system, meticulously crafted to deliver uniform oil distribution across all gears. This impeccable system maintains a perfectly balanced oil level in each group, thereby significantly enhancing the reliability and longevity of the machinery.
3) Designed with precision, this printer employs a sophisticated closed spray lubrication system. It provides outstanding lubrication, guaranteeing superior transmission accuracy. This cutting-edge system is dedicated to extending the machine's life, ensuring durability and efficiency over time.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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