| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 high-definition water-based ink printing machinery is a state-of-the-art solution in packaging printing equipment. This sophisticated machine masterfully combines multi-color high-precision printing with eco-friendly and energy-efficient technology, alongside intelligent control systems. Designed primarily for use in cartons, paper boxes, and flexible packaging, its architecture features five independent printing units plus one multifunctional efficiency unit, allowing for processes such as glazing, die-cutting, or spot color application. This integration ensures seamless one-time molding and sophisticated surface treatments of complex graphics, elevating both production efficiency and print quality. Delve into its core technology, application scenarios, and performance parameters for a comprehensive understanding.
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each modular printing unit is equipped with state-of-the-art FLEXO flexographic technology. It supports water-based inks that comply with stringent EU REACH regulations, ensuring VOC emissions are kept under 100ppm. Perfectly suited for sensitive packaging sectors, such as food and medicine, these inks offer peace of mind and quality assurance.
Micron-Level Color Registration Accuracy: Achieve impeccable precision with servo motor-driven mechanisms and 360° electric phase fine-tuning, ensuring color registration accuracy of ±0.5mm on flat cardboard. Even the smallest text of 1.5mm can be printed with clarity, and dot reproduction reaches an accuracy of ±0.1mm.
Quick Plate Change Design: Innovatively designed with pneumatic locking and a track sliding structure, this system allows for plate changes in under 10 minutes. Additionally, the anilox roller replacement can be executed without halting operations, ensuring minimal downtime.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Employs an integrated chamber scraper glazing system capable of achieving both partial and overall glazing. This not only enhances surface gloss but also bolsters wear resistance, drying efficiently at a remarkable speed of 30 meters per minute.
Die-Cutting/Slotting Function: Selected models feature a seamlessly integrated linkage die-cutting unit, streamlining processes such as creasing, slotting, and die-cutting of corrugated cardboard, and thereby minimizing reliance on subsequent processing steps.
Spot Color Printing Expansion: Flexibly customize the sixth unit as a spot color channel, tailored to meet the demands of special inks, including metallic and fluorescent colors, ensuring that your prints stand out with brilliance.
Intelligent Automation Control System
PLC + Touch Screen Operation: Harness the power of Siemens PLC coupled with a 10.4-inch color touch screen, offering features like parameter presets, fault diagnostics, and comprehensive production data statistics, including output and energy consumption metrics.
Remote Monitoring (Optional): The Industrial Internet of Things (IIoT) module facilitates remote monitoring of equipment status, provides timely early warning notifications, and supports OTA firmware upgrades, effectively reducing operational and maintenance costs.
Tension Closed-Loop Control: With a tension sensor and servo motor linkage, this advanced system adjusts the paper tape tension in real time, ensuring perfection by preventing any printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Features an integrated hot air drying module with adjustable temperatures ranging from 50-120ºC, complemented by infrared radiation for auxiliary drying. The drying speed reaches an impressive 30 meters per minute, making it suitable for materials ranging from film to paper.
Ink Zero Waste System: The rubber wheel automatically idles when the machine halts. With a pneumatic diaphragm pump and an independent ink-distributing motor, achieve rapid ink color changes in under 5 minutes and efficient ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: Ranging from 1400-2000mm (optional customization), it adeptly handles three-, five-, and seven-layer corrugated cardboard as well as wide-width films.
Applicable Materials: Versatile in its application, the machine supports a vast array of packaging substrates, including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil.
Mechanical Speed: Operating at 10-70 meters per minute with stepless speed regulation, it ensures precise low-speed debugging and efficient high-speed production.
Color registration accuracy ±0.5-0.8mm. Experience industry-leading precision, perfectly aligned for even the most intricate and detailed pattern printing.
Power supply power 380V/50Hz, total power 25-40kW. Benefit from an energy-efficient design that saves 15% more power compared to traditional equipment, keeping your production both cost-effective and environmentally friendly.
Dimensions 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height). Our modular design ensures a seamless fit into your workshop, simplifying layout and maintenance without compromising on space or efficiency.
3. Application areas and typical scenarios.
Packaging printing.
Carton / Paper box: Achieve stunning multi-color graphics and glazing in one seamless process, ideal for e-commerce logistics boxes, gift packaging, and more.
Soft packaging: Designed for high-precision printing on film materials, perfect for creating vibrant food bags and elegant daily chemical packaging.
Labels and logos.
Industrial labels: Execute precise two-color overprinting for batch numbers and QR codes, ensuring color accuracy that meets stringent GMP certification standards.
Anti-counterfeiting labels: Enhance product security with our spot color printing and local glazing to boost anti-counterfeiting capabilities.
Special material processing.
Aluminum foil and composite materials: Our high-precision printing is perfectly suited for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design.
Quick maintenance and safety protection.
Modular wearing parts: Featuring standardized interfaces, consumables like anilox rollers and rubber rollers are easy to replace, with key components like chains and gears boasting a lifespan of over 8,000 hours.
Fully enclosed protective cover: Equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, ensuring safety and compliance with CE standards.
Data management.
Production report generation: Capture real-time data such as printing speed, ink usage, and downtime to facilitate comprehensive production efficiency analysis.
CIP4 data interface: Seamlessly integrate with your enterprise ERP system for effortless transmission of orders and process parameters.
V. After-sales service and certification.
Warranty and maintenance: Enjoy a 1-year warranty on the entire machine (with core components extended to 2 years), 7×24 hours remote diagnosis, and swift engineer on-site service within 48 hours (domestic).
Environmental certification: Our water-based ink meets the EU REACH certification standards, and the equipment aligns with the ISO 14001 environmental management system.
Quality certification: Certified by CE, with key components like motors and sensors sourced from renowned international brands, ensuring superior quality and performance.
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