| Customization: | Available |
|---|---|
| After-sales Service: | / |
| Warranty: | The Whole Device Has a 12-Month Free Warranty. |
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1. Main parts:
No. Name Brand Remarks
01. Machine head servo motor
02. Paper feeding servo motor
03. Injection unit servo motor
04. PLC, photoelectric switch, proximity switch
05. Machine head reducer
06. Contactor, circuit breaker, intermediate relay
07. Inverter
08. Nail head assembly - Taiwan parts assembly
09. Cylinder, solenoid valve
10. Touch screen
11. Blade crafted from German alloy tungsten steel, renowned for its wear resistance.
12. Bottom mold made from German alloy tungsten steel, offering exceptional corrosion resistance.
2. Detailed description:
Introducing the innovative, full-automatic nailing machine, a masterful creation consisting of five integral parts: the paper feeding unit, folding unit, nailing box unit, counting output unit, and a sophisticated electrical control unit. With a user-friendly PLC control touch screen for data input and a precision-driven servo motor controlling the nailing section, operation becomes an effortlessly simple and reliable task. Enjoy the ease of automatic paper feeding, folding, correction, nailing, counting, and stacking output. Every aspect of the machine can be adjusted synchronously with ease, offering seamless order storage. The design cleverly separates the main machine's nailing and gluing processes, facilitating one-key conversion and lateral movement, allowing them to work independently. This arrangement ensures greater convenience, speed, and efficiency during adjustments. Offering cutting-edge technology and unrivaled quality, this machine distinguishes itself by overcoming the typical limitations seen in traditional gluer and nailer assembly machines.
A. Paper feeding part:
1. The main motor employs variable frequency speed regulation, ensuring a noiseless system where speed adjustments are both flexible and stable.
2. Cardboard is transported with precision using imported porous skin, guaranteeing stability and efficiency.
3. The paper feeding mechanism boasts electric adjustability, catering to a variety of carton specifications with unmatched convenience and speed.
4. A side slapping device is included to maintain precise alignment during paper feeding.
B. Folding part
1. Seamlessly linked with the paper feeding section, the folding part utilizes variable frequency speed regulation, allowing synchronized adjustments of pressure lines.
2. The process uses an imported porous belt to convey cardboard, ensuring automatic folding and full-process adsorption. This effectively prevents skewing, slipping, and stacking issues across diverse cardboard types such as weighted, coated, and glazed boxes, enhancing overall machine stability and efficiency.
C. Correction unit
1. Before the nailing process, a shaping device refines and aligns folded cartons to ensure a perfect finish free from scissor edges.
2. The correction unit operates with the precision of a servo motor.
D. Nailing box unit
1. Crafted from special materials, the nailing machine head is designed for wear resistance and longevity.
2. A standout feature, the machine head is directly driven by a servo motor, providing stable and precise speed control.
3. To enhance production efficiency, the nailing line employs two reels of 20kg large flat wire in an automatic wire feeding system, minimizing wire changes.
4. This machine excels in versatility, offering a range of operations on cartons, including single nailing, double nailing, reinforcement, as well as head and tail nailing functions.
5. The nailing speed is impressive, reaching up to 700 nails per minute.
E. Counting, stacking, and output section
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| Maximum size (A+B) X2 (mm) 2400mm (gluing) 2600mm (nailing) 2600mm | Maximum size (A+B) X2 (mm) 2400mm (gluing) 2600mm (nailing) 2600mm | Maximum size (A+B) X2 (mm) 2400mm (gluing) 2600mm (nailing) 2600mm |
| Minimum size (A+B) X2 (mm) 780mm 1060mm | Minimum size (A+B) X2 (mm) 780mm 1060mm | Minimum size (A+B) X2 (mm) 780mm 1060mm |
| Maximum size (C+D+C) (mm) 1000mm 1000mm | Maximum size (C+D+C) (mm) 1000mm 1000mm | Maximum size (C+D+C) (mm) 1000mm 1000mm |
| Minimum size (C+D+C) (mm) 340mm 530mm | Minimum size (C+D+C) (mm) 340mm 530mm | Minimum size (C+D+C) (mm) 340mm 530mm |
| Minimum swing cover C (mm) 25mm 25mm | Minimum swing cover C (mm) 25mm 25mm | Minimum swing cover C (mm) 25mm 25mm |
| Maximum swing cover C (mm) 320mm 320mm | Maximum swing cover C (mm) 320mm 320mm | Maximum swing cover C (mm) 320mm 320mm |
| Maximum width B (mm) 480mm 480mm | Maximum width B (mm) 480mm 480mm | Maximum width B (mm) 480mm 480mm |
| Minimum width B (mm) 165mm (nailing) 140mm (gluing) 250mm | Minimum width B (mm) 165mm (nailing) 140mm (gluing) 250mm | Minimum width B (mm) 165mm (nailing) 140mm (gluing) 250mm |
| Maximum length A (mm) 820mm 820mm | Maximum length A (mm) 820mm 820mm | Maximum length A (mm) 820mm 820mm |
| Machine power (kw) 22kw 22kw | Machine power (kw) 22kw 22kw | Machine power (kw) 22kw 22kw |
| Minimum length A (mm) 200mm 280mm | Minimum length A (mm) 200mm 280mm | Minimum length A (mm) 200mm 280mm |
| Maximum height D (mm) 650mm 650mm | Maximum height D (mm) 650mm 650mm | Maximum height D (mm) 650mm 650mm |
| Minimum height D (mm) 200mm 200mm | Minimum height D (mm) 200mm 200mm | Minimum height D (mm) 200mm 200mm |
| Nail tongue width E (mm) 30-40mm 30-40mm | Nail tongue width E (mm) 30-40mm 30-40mm | Nail tongue width E (mm) 30-40mm 30-40mm |
| Machine length (mm) 13000mm 13000mm | Machine length (mm) 13000mm 13000mm | Machine length (mm) 13000mm 13000mm |
| Machine width (mm) 3800mm 3800mm | Machine width (mm) 3800mm 3800mm | Machine width (mm) 3800mm 3800mm |
| Machine weight (T) 8.5T 8.5T | Machine weight (T) 8.5T 8.5T | Machine weight (T) 8.5T 8.5T |
| Machine speed (nail/min) 700 nails/min 700 nails/min | Machine speed (nail/min) 700 nails/min 700 nails/min | Machine speed (nail/min) 700 nails/min 700 nails/min |
| Order number 1-99 1-99 | Order number 1-99 1-99 | Order number 1-99 1-99 |
| Nail distance (mm) 30-80mm 30-80mm | Nail distance (mm) 30-80mm 30-80mm | Nail distance (mm) 30-80mm 30-80mm |
| Nail box speed 55m/min 55m/min | Nail box speed 55m/min 55m/min | Nail box speed 55m/min 55m/min |
| Glue box speed 120m/min 120m/min | Glue box speed 120m/min 120m/min | Glue box speed 120m/min 120m/min |
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