Product Description
1. Paper feeding section:
Our cutting-edge servo pressure-free paper feeding technology provides seamless delivery from start to finish. Without the need for traditional paper guide rollers and embossing pressure, the cardboard glides effortlessly to the printing roller via the sophisticated front edge vacuum system. This innovation synchronizes the power input gear with the vacuum guide wheel, eliminating the necessity for adjustments. It extends auxiliary paper feeding time to its fullest, ensuring a smooth and hassle-free operation.
Equipped with the renowned French Martin front edge paper feeding structure, our system features a tilting tabletop that deftly manages paper feeding. This design significantly minimizes the risk of jams and damage, especially for single corrugated and curved cardboards. The snail-type suction blower enhances suction power, ensuring high-strength and heavier cardboards remain perfectly aligned. Our innovative lifting system employs a light-pressure bearing wheel frame, optimizing speed and reducing load even with high paper stacks.
Revolutionize your operations with our pressure-free front edge paper feeding innovation! This system eradicates the damage caused by conventional paper guide rollers, maintaining the pristine physical integrity of cardboard. It provides carton manufacturers with unprecedented choices, safeguarding all cardboards during transit and overcoming limitations of traditional mechanisms.
1. Machine clutch:
1) Prioritizing safety, the electric control machine clutch features a continuous alarm bell, keeping operators alert during operation.
2) A robust pneumatic interlocking device ensures impeccable safety standards are met.
3) Our main motor and fan leverage variable frequency technology, delivering smooth starts and energy efficiency, complemented by a motor start protection device.
2. Front edge paper feeding system
1) Experience unmatched paper feeding with our 7.5KW suction-assisted system. Adjustable air volume caters to various cardboard bends, ensuring flawless operations.
2) Powered by swift and robust cylinders, paper lifting and dropping are executed with precision.
3) Enjoy seamless operations with one-button electric adjustments for side, front, and rear baffles.
4) Our Taiwan-manufactured super-resistant front edge paper feeding wheels are designed for durability and wear-resistance, ensuring longevity.
5) Tailor operations with our versatile interval paper feeding device, offering choices between continuous and interval feeding.
6) Stay informed and in control with our intuitive seven-inch computer touch screen, displaying production volumes and alerting counting alarms.
3. Automatic zeroing device
1) Our fully electric and automatic zeroing capabilities for both paper feeding and die-cutting units streamline efficiency.
2) For general cartons, our automatic zeroing device allows quick adjustments within two trial prints, minimizing cardboard waste.
4. Dust removal device
1) Enhance your print quality with our advanced brush dust removal system, effectively clearing impurities from the cardboard surface.
2) With a storage capacity of 999, our system guarantees precise and efficient automatic alignment.
3) Achieve perfect slots with our one-key alignment and adjustment feature, simplifying precision.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) The outer diameter is a robust 395mm, and when you include the plate, it's 405mm, ensuring a substantial presence and enhanced durability.
2) The surface of the steel pipe is expertly ground and hard chrome plated, offering exceptional resistance to wear and corrosion, thus prolonging the life of your machinery.
3) Precision balance correction is implemented to ensure smooth and efficient operation, minimizing operational disruptions.
4) The ratchet fixed plate rolling shaft is designed for secure and reliable performance, providing stability and precision for every operation.
5) The full plate hanging slot is expertly crafted to accommodate 9mm hanging plate strips, offering versatility and ease of use.
6) With the convenience of an electrically controlled foot switch, the loading and unloading of printing plates become effortless, with seamless forward and reverse rotation.
2. Printing roller:
1) Featuring a robust outer diameter of 159mm, the printing roller is built for high performance and reliability.
2) The surface is meticulously ground and hard chrome plated, ensuring outstanding durability and a flawless finish.
3) With precision balance correction, the printing roller assures smooth and steady operation.
4) Manual gap dial adjustment for the printing roller offers a versatile range of 0-12mm, allowing for precise customization.
3. Upper and lower rollers for paper feeding:
1) The upper roller is robustly constructed with a 99mm outer diameter thick-walled steel pipe, featuring a quick-adjustment paper guide wheel for flexible and efficient paper handling.
2) The lower roller, with its 156mm outer diameter and thick-walled steel pipe, is surface ground and hard chrome plated for enhanced durability and performance.
3) Manual adjustment of the paper feeding roller gap dial allows a range of 0-12mm for precise paper control.
4. Steel anilox roller
1) With an impressive outer diameter of φ213 and optional mesh numbers ranging from 180 to 260, the steel anilox roller is designed for flexibility and precision.
2) The steel tube surface is expertly ground and hard chrome plated, with mesh pressing that ensures consistent quality and durability.
3) Balance correction ensures smooth operation, consistent dot quality, and uniform inking, critical for high-quality print results.
4) Equipped with a wedge overrunning clutch, the anilox roller excels in evenly distributing and washing ink, enhancing print accuracy and cleanliness.
5) Manual anilox gap dial adjustment offers precision control over ink distribution for optimal print quality.
5. Rubber roller:
1) A formidable outer diameter of φ200mm makes the rubber roller a reliable component for various printing applications.
2) The surface is coated with wear-resistant rubber, ensuring longevity and balance for continuous performance.
3) Special grinding of the middle and high parts of the rubber roller ensures superior ink transfer effect, promoting vibrant and consistent print quality.
4) With a rubber hardness of 60-65 degrees, the roller provides optimal flexibility and resilience.
5) The Yunmo motor operates silently, minimizing noise pollution and enhancing comfort in your work environment.
6. Phase adjustment mechanism:
1) The planetary gear business structure offers robust and reliable phase adjustment for precise printing operations.
2) With electric digital 360-degree printing phase adjustment, you can seamlessly refine settings, even during operation or when stopped.
3) Electric lateral position adjustment enables a distance range of ±10mm, providing exceptional control and precision.
7. Ink circulation
1) The pneumatic diaphragm pump ensures a stable ink supply with convenient, quick operation and maintenance, enhancing overall workflow efficiency.
2) An efficient ink filter is in place to eliminate impurities, maintaining high-quality ink consistency for superior prints.
8. Printing phase fixing device:
1) The electromagnetic clutch brake device offers reliable control, ensuring stability during operation and allowing precise phase management.
2) During phase adjustment, the brake mechanism securely maintains the machine's original gear position, preventing unwanted movements.
9. Oil supply device:
1) The mechanical oil pump ensures a consistent supply and circulation of oil, maintaining peak performance and longevity of your machinery.
2) Experience consistent and precise ink application with our innovative circulating oil supply system. This ensures that each gear is beautifully and evenly inked, maintaining a perfect balance in the oil level across every group for flawless operation.
Three-die cutting section: Our robust die cutting section is engineered for precision and reliability, enhancing your production capabilities with ease.
1. Die roller (lower roller): Crafted for exceptional performance, our die roller is the cornerstone of precise material handling.
1) Featuring an outer diameter of φ360mm (excluding die), this component is designed for optimal functionality.
2) Expertly constructed from cast steel, its surface is meticulously ground and plated with hard chrome to ensure unmatched durability and resilience.
3) Balanced adjustment mechanisms are integrated to enhance operational stability, ensuring smooth and consistent performance.
4) The die fixing screw holes are precisely spaced at 50mm*50mm, facilitating secure and efficient die installation.
5) It accommodates dies with a height of 25.4mm, allowing for versatile applications.
6) Die cutting thickness capabilities range from 16mm for three-layer boards to 13mm-15mm for five-layer boards, providing flexibility for diverse requirements.
2. Rubber pad roller (upper roller): Engineered for superior performance, this component complements the die roller for seamless operations.
1) The outer wall boasts a substantial φ388.9mm diameter, ensuring robustness in every operation.
2) Constructed from premium cast steel, its surface undergoes precise grinding and hard chrome plating for enhanced strength and longevity.
3) Incorporating balanced adjustments, it contributes to heightened stability during operations.
4) Features electric adjustment capabilities for the gap with the die roller, allowing for precise control and efficiency.
5) The pad thickness stands at 8mm, with an outer diameter of φ404.9mm and a width of 250mm, ideal for a range of applications.
3. Transverse movement and repair device: A beacon of innovation, ensuring uniform wear and extended service life.
1) The mechanical transverse system offers a 40mm floating movement, automatically compensating for line speed to ensure even die-cutting pad wear and prolonged durability.
2) The repair system employs an advanced electric repair device to enhance pad reusability, allowing for up to 3-4 repairs.
3) A state-of-the-art pneumatic automatic separation device minimizes pad wear, significantly boosting service life.
4. Plate-free fixture: Revolutionizing efficiency with dynamic and flexible configurations.
1) The fixture supports fast interchangeable multi-functional die-cutting without the need for conventional box templates, streamlining your operations.
2) Mimicking the precision of thin knife slotting, it effectively reduces production costs while maintaining quality.
3) Empowered by 13 servo motors, it allows for electric adjustments of pre-pressure, pressure lines, and plate-free knife rings. Achieve one-key slotting adjustments by simply inputting carton dimensions for seamless and user-friendly operations.
4. Transmission gear: Engineered for excellence and long-lasting reliability.
1. Crafted from 40Cr high-quality alloy steel, tempered, ground, and nitrided, ensuring unparalleled durability and performance.
2. With six-level precision and reduced noise, it guarantees a smooth operation, maintaining hardness at HRC55-60 for extended life and low wear, preserving the accuracy of the printing color for prolonged periods.
3. The keyless connection design (expansion sleeve) of the transmission parts eliminates connection gaps, making it ideal for enduring high-speed operations with significant torque.
5. Oil supply device: Elevating lubrication efficiency for peak performance.
1) Equipped with a mechanical oil pump for a seamless oil supply cycle, enhancing the machine's operational precision.
2) The circulation oil supply ensures uniform oiling of gears, maintaining a perfectly balanced oil level for each group, contributing to consistent machine performance.
3) Featuring a closed spray lubrication system, this device guarantees the accuracy and longevity of the transmission mechanism, safeguarding your investment.
Detailed Photos
Product Parameters
Inner width of wallboard |
2800mm |
Designed speed of machine |
220 /(Piece/min) |
Economic speed of machine |
180 Piece/min |
Maximum paper feed size |
2500*1200mm |
Minimum paper feed size |
380*600mm |
Maximum printing size |
2400*1200mm |
Maximum sheet size |
2500*1400mm |
Slot width*slot depth |
7*300 |
Standard plate thickness |
7.2mm |
Main motor power |
22Kw |
Blower power |
7.5Kw |
Power used during production |
37Kw |
Total power |
45Kw |
Color registration accuracy |
±0.5mm |
Slot accuracy |
±0.75mm |