Product Description
1. Paper Feeding Section:
Introducing state-of-the-art paper feeding technology that revolutionizes precision and efficiency: Our servo pressure-free extended paper feeding front edge system eliminates the need for conventional rubber rollers and embossing rollers. Experience seamless cardboard transfer to the printing roller via vacuum-assisted front edge technology. The power input gear of the paper section's intermittent divider aligns perfectly with the vacuum guide wheel, ensuring effortless paper feeding without cumbersome adjustments. The extended auxiliary paper feeding duration offers unprecedented ease in timing adjustments.
Our advanced paper feeding section showcases the renowned French Martin front edge design. Employing a tilting tabletop mechanism, it elevates paper feeding efficiency by reducing potential jams and damage, particularly with single and curved corrugated cardboards. The Martin bellows, a snail-type blower, delivers potent suction for high-strength, heavier cardboards, ensuring precision alignment. The innovative light-pressure bearing wheel frame adapts to varying cardboard heights, enhancing lifting speed and reducing load stress.
Experience the breakthrough pressure-free front edge paper feeding system, ingeniously designed to preserve cardboard integrity by eliminating the damaging effects of traditional rubber rollers. This guarantees near-perfect preservation of cardboard properties, empowering carton manufacturers with versatile paper options. By bypassing the conventional roller mechanism, complete cardboard protection during transit is achieved-a feat unmatched by other systems.
1. Machine Clutch:
1) Prioritizing operator safety, our electric control machine clutch features a continuous alarm bell during operation.
2) Integrated pneumatic interlocking device for enhanced safety and functionality.
3) Equipped with a variable frequency motor and controller, the main motor and fan boast energy efficiency, smooth startup, and a dedicated motor start protection mechanism.
2. Front Edge Paper Feeding System
1) Introducing suction-assisted paper feeding with a powerful 7.5KW fan, offering adjustable air volume tailored to cardboard bending for flawless paper transport.
2) Swift and potent paper lifting and dropping powered by advanced cylinder mechanics.
3) Enjoy the convenience of one-button electric adjustment for side, front, and rear baffles.
4) Featuring the Taiwan super-resistant front edge paper feeding wheel, renowned for its durability and wear resistance.
5) Choose between continuous and interval paper feeding with our versatile interval device, catering to diverse operational needs.
6) Benefit from our intuitive seven-inch computer touch screen control, displaying production volume and counting alarms for seamless monitoring.
3. Automatic Zeroing Device
1) Both the paper feeding and die-cutting units feature electric and automatic zeroing, enhancing precision.
2) The automatic zeroing device for general cartons allows for quick adjustment within two trial prints, minimizing cardboard waste.
4. Dust Removal Device
1) Our brush dust removal system efficiently clears impurities from the cardboard's surface, elevating print quality.
2) Capable of storing up to 999 orders, it ensures precise, efficient alignment with automatic function.
3) Utilize one-key alignment and slot size adjustment for optimal setup.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing roller:
1) The outer diameter stands at a robust 395mm, extending to 405mm with the plate included.
2) Experience the finest precision with steel pipe surfaces that are meticulously ground and enhanced with hard chrome plating.
3) Expertly executed balance correction ensures buttery-smooth operation, minimizing vibrations and enhancing efficiency.
4) Innovative ratchet-fixed plate rolling shaft guarantees stability and precision during operations.
5) The full-plate hanging slot is expertly crafted for 9mm hanging plate strips, offering reliable and adaptable usage.
6) Enjoy seamless operations with the electrically controlled foot switch, enabling effortless loading and unloading of printing plates with forward and reverse rotation.
2. Printing roller:
1) Compact yet mighty with an outer diameter of 159mm, designed for precision.
2) The steel pipe's surface is expertly ground and hard chrome plated for exceptional durability and performance.
3) With balance correction, relish in smooth, uninterrupted operation to maintain high print quality.
4) Fine-tune your printing needs with the manually adjustable gap dial ranging from 0-12mm for the printing roller.
3. Upper and lower rollers for paper feeding:
1) Upper roller boasts a hefty 99mm outer diameter, created from thick-walled steel pipe and featuring an innovative quick-adjustment paper guide wheel.
2) Lower roller, with a substantial 156mm outer diameter, crafted from thick-walled steel pipe with surface grinding and hard chrome plating for optimal performance.
3) Enable precise paper feeding with manual adjustment of the roller's gap dial, accommodating a range of 0-12mm.
4. Steel anilox roller
1) The outer diameter is a commanding φ213 with optional mesh numbers ranging from 180 to 260, catering to diverse printing requirements.
2) The steel tube's surface is expertly ground, the mesh is precisely pressed, and hard chrome plating provides a resilient finish.
3) Impeccable balance correction for smooth operation, delivering uniform inking with consistent dots.
4) Featuring a wedge overrunning clutch, this anilox roller ensures evenly distributed ink and eases the ink washing process.
5) Effortlessly manage the anilox gap dial with manual adjustment for tailored inking control.
5. Rubber roller:
1) The rubber roller stands out with a substantial outer diameter of φ200mm, ready for demanding tasks.
2) Durable wear-resistant rubber envelops the steel pipe surface, perfectly balanced for superior performance.
3) Specially ground for optimal ink transfer, the rubber roller excels with its precise mid and high parts contouring.
4) Featuring a rubber hardness of 60-65 degrees, this roller is crafted for exceptional durability and performance.
5) Discover the tranquility of operation with the Yunmo motor's silent technology.
6. Phase adjustment mechanism:
1) Enhanced efficiency with a planetary gear business structure, ensuring smooth operations.
2) Enjoy precise control with 360-degree electric digital adjustment of the printing phase, adaptable during operation or stoppage.
3) Electric lateral position adjustment allows for fine-tuning with a ±10mm range, optimizing print alignment.
7. Ink circulation
1) The pneumatic diaphragm pump provides stable ink supply, ensuring convenient and swift operation and maintenance.
2) An ink filter is integrated to expertly capture impurities, maintaining ink purity.
8. Printing phase fixing device:
1) Equipped with an electromagnetic clutch brake device, ensuring precise control and safety.
2) During phase adjustment, the brake mechanism limits machine operation, maintaining original gear position with exacting fidelity.
9. Oil supply device:
1) Featuring a mechanical oil pump, this device facilitates efficient oil supply circulation, keeping operations smooth and seamless.
2) Experience seamless efficiency with our circulating oil supply system. It ensures that gears receive even inking, maintaining a perfectly balanced oil level across each group for optimal performance.
Introducing the Three-Die Cutting Section: a robust, precision-engineered segment designed for unparalleled accuracy in die-cutting operations.
1. Die Roller (Lower Roller): Engineered for precision, our die roller is a key component ensuring exceptional quality.
1) With an impressive outer diameter of φ360mm (excluding die), this roller is a testament to robust engineering.
2) Crafted from premium cast steel, the surface is expertly ground and hard chrome plated, offering unmatched durability.
3) Benefit from balanced adjustment features that enhance operational stability, minimizing disruptions during die-cutting.
4) Designed with precision, the spacing between the die fixing screw holes is meticulously set at 50mm*50mm.
5) Compatible with a die height of 25.4mm, showcasing its versatility and adaptability to varied requirements.
6) Supports die-cutting thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards, catering to diverse applications.
2. Rubber Pad Roller (Upper Roller): A vital component offering superior performance and reliability.
1) Features an outer wall diameter of φ388.9mm, crafted for endurance and precision.
2) Constructed from robust cast steel, the roller is surface ground and hard chrome plated for longevity.
3) Leverage the advantage of balanced adjustment for increased operational stability and efficiency.
4) Benefit from electric adjustment of the gap with the die roller, providing precision and ease of use.
5) The pad boasts an 8mm thickness with an outer diameter of φ404.9mm and a width of 250mm, designed for optimal functionality.
3. Transverse Movement and Repair Device: Innovative solutions for sustained efficiency and longevity.
1) Integrated mechanical transverse movement of 40mm with a floating device ensures uniform scale compensation, enhancing pad wear distribution and extending service life.
2) The electric repair device boosts pad reuse rates, allowing for 3-4 repairs, maximizing resource efficiency.
3) Featuring a pneumatic automatic separation device, it reduces pad wear, thereby significantly prolonging service life.
4. Plate-Free Fixture: Revolutionizing efficiency with multifunctional, fast interchangeable die-cutting solutions.
1) Die-cutting is seamlessly fast and versatile, eliminating the need for conventional templates for traditional box designs.
2) Achieve cost-effective production without compromising on effectiveness, similar to thin knife slotting.
3) Equipped with 13 servo motors, it electrically adjusts pre-pressure, pressure lines, and knife ring size. Input dimensions for one-key slotting size adjustments, simplifying operations.
4. Transmission Gear: High-performance components designed for enduring precision.
1. Crafted from high-quality 40Cr alloy steel, these gears are tempered, ground, and nitrided for superior performance.
2. Boasting six-level precision, the operation is smooth and quiet, with hardness between HRC55-60 to ensure longevity and consistent color accuracy.
3. Keyless connection (expansion sleeve) links all transmission parts, eliminating connection gaps and enabling long-term high-speed operation with high torque.
5. Oil Supply Device: Advanced system ensuring optimal lubrication and performance.
1) Features a mechanical oil pump for efficient cyclic oil supply, essential for maintaining gear performance.
2) The circulation oil supply is designed to deliver uniform oiling, ensuring gears are balanced and operations are smooth.
3) Employs a closed spray lubrication system to enhance transmission accuracy and extend the life of the machinery.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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