Product Description
1. Paper Feeding Section:
Dive into a realm of advanced innovation with our state-of-the-art servo pressure-free extended paper feeding front edge. This revolutionary design eliminates traditional constraints like paper guide rubber rollers and embossing rollers, providing a seamless cardboard journey to the printing roller through sophisticated front edge vacuum technology. The synchronized power input gear aligns perfectly with the vacuum paper guide's outer circle, simplifying operations and extending auxiliary paper feeding time. This ensures hassle-free adjustments and optimal performance with ease.
Our paper feeding section features the esteemed French Martin front edge design, known for its superior functionality. The tilting tabletop effortlessly lifts, streamlining paper feeding. With a clever low-front, high-back design, it minimizes paper jams and cardboard damage, making it perfect for single and curved corrugated cardboard. The Martin bellows' snail-type suction blower delivers concentrated power, ideal for high-strength and heavy cardboards, guaranteeing impeccable alignment. A light-pressure bearing wheel frame supports tall cardboard stacks, reducing weight load and boosting bellows efficiency.
The groundbreaking pressure-free front edge paper feeding system masterfully addresses cardboard damage caused by conventional paper guide rubber rollers. It ensures up to 100% preservation of cardboard's physical properties, giving carton manufacturers a wider range of paper options. By eliminating traditional roller mechanisms, it safeguards all cardboards during transit, achieving what other systems can only aspire to.
1. Machine Clutch:
1) Safety takes center stage with our electric control machine clutch. An alert bell continuously rings during movement, ensuring operator security remains uncompromised.
2) Pneumatic Interlocking Device:
3) Our main motor and fan utilize advanced variable frequency technology, promoting energy efficiency and smooth startup. With a motor start protection device, reliability is a given.
2. Front Edge Paper Feeding System:
1) This system features suction-assisted paper feeding with an adaptable 7.5KW fan, adjusting air volume based on cardboard bend for seamless operation.
2) Employing robust cylinder-driven paper lifting and dropping, it guarantees swift and efficient paper handling.
3) Experience effortless convenience with one-button electric adjustments for side, front, and rear baffles, ensuring precision.
4) Equipped with Taiwan's super-resistant front edge paper feeding wheel, offering unparalleled durability and wear resistance.
5) Choose between continuous or interval paper feeding with our versatile device tailored to meet your specific needs.
6) The intuitive seven-inch computer touch screen control displays production volume and alerts, amplifying operational efficiency.
3. Automatic Zeroing Device:
1) Both paper feeding and die-cutting units feature electric and automatic zeroing, ensuring precision and ease of use.
2) For general carton applications, our automatic zeroing device offers two trial prints for accurate positioning, significantly reducing cardboard waste.
4. Dust Removal Device:
1) Our brush dust removal device in the paper feeding section effectively removes impurities from the cardboard's printed surface, enhancing print quality.
2) With a storage order capacity of up to 999, our system delivers precise and efficient automatic alignment.
3) Experience the simplicity of one-key alignment and slot size adjustment, enhancing ease of use and operational efficiency.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The meticulously crafted outer diameter of this component measures 395mm, extending to 405mm, including the plate's diameter, ensuring optimal functionality.
2) With an exquisite finish, the steel pipe's surface is finely ground and encased in a hard chrome plating layer, ensuring superior durability and resilience.
3) Embrace precision with expert balance correction, ensuring your operations run smoothly and continuously, day in and day out, without a hitch.
4) Engineered with a ratchet fixed plate rolling shaft, this design elevates operational stability and precision, providing you with flawless performance.
5) Discover versatility with a thoughtfully crafted full plate hanging slot, seamlessly compatible with 9mm hanging plate strips for straightforward, adaptable usage.
6) The carefully designed electrically controlled foot switch makes loading and unloading printing plates a breeze, allowing smooth rotation in both forward and reverse directions.
2. Printing roller:
1) With a perfectly designed outer diameter of 159mm, this component combines meticulous precision with unmatched functionality.
2) The steel pipe's surface glistens with a fine grind and a durable hard chrome plating, showcasing a blend of ruggedness and elegant finish.
3) Balance correction is expertly executed to ensure that each operation is seamless and consistent, delivering superior results with every print.
4) Experience versatility with the manual adjustment of the printing roller's gap dial, offering precision from 0-12mm for impeccable printing quality.
3. Upper and lower rollers for paper feeding:
1) The 99mm outer diameter of the upper roller, crafted from thick-walled steel pipe, integrates a quick-adjustment paper guide wheel for flawless paper handling.
2) Built to last, the lower roller, with a 156mm outer diameter, features a thick-walled steel pipe construction, ground surface and hard chrome plating for peak performance.
3) Manual adjustment of the paper feeding roller's gap dial provides precise control with a range of 0-12mm, ensuring exact paper handling.
4. Steel anilox roller
1) This roller, with an outer diameter of φ213, offers a selection of mesh numbers-180, 200, 220, 240, and 260-allowing for tailored performance.
2) The steel tube is brilliantly ground and hard chrome plated, featuring a carefully pressed mesh for extraordinary inking capabilities.
3) Balance correction is skillfully managed to ensure even inking and consistent dot clarity, resulting in premium print quality.
4) Equipped with a wedge overrunning clutch, the anilox roller expertly distributes and cleans ink, enhancing performance.
5) Offering manual adjustment of the anilox gap dial, it provides precise control over the inking process, ensuring optimal results.
5. Rubber roller:
1) The rubber roller, with an outer diameter of φ200mm, is crafted for optimum ink transfer efficiency.
2) Expertly enveloped in wear-resistant rubber and precisely balanced, the roller's steel pipe promises remarkable durability.
3) Specially ground in the middle and high areas, this roller guarantees exceptional ink transfer and outstanding prints every time.
4) With rubber hardness precisely calibrated between 60-65 degrees, expect resilience and top-notch performance.
5) The Yunmo motor, featuring a silent motor, assures peaceful, efficient operation, enhancing the overall experience.
6. Phase adjustment mechanism:
1) Boasting a sophisticated planetary gear business structure, this mechanism promises precise and controlled operations.
2) With a 360-degree digital interface, the electrically controlled printing phase adjustment offers flexibility both during operation and at rest.
3) Enjoy precision alignment with electric lateral position adjustment, offering a fine-tuning range of ±10mm.
7. Ink circulation
1) Featuring a pneumatic diaphragm pump, this ink circulation system provides a consistent ink supply and requires minimal maintenance.
2) An integrated ink filter efficiently removes impurities, ensuring superior ink quality and pristine prints.
8. Printing phase fixing device:
1) The device features an advanced electromagnetic clutch brake, meticulously engineered for precision and control, ensuring smooth operation at every phase.
2) During phase adjustments, the brake mechanism securely locks the machine, preserving the original gear position with extraordinary reliability and finesse.
9. Oil supply device:
1) An efficient mechanical oil pump delivers a continuous circulation of oil, guaranteeing seamless and uninterrupted machine functionality.
2) The intelligent circulating oil supply system ensures impeccable inking of gears and maintains optimal oil levels across all groups, maximizing performance and longevity.
Three-die cutting section
1. Die roller (lower roller)
1) With an impressive outer diameter of φ360mm (exclusive of die), this precision-engineered component ensures unparalleled performance and reliability.
2) Crafted from durable cast steel, the surface is precisely ground and fortified with hard chrome plating, offering exceptional durability.
3) Expertly balanced adjustments enhance stability during operation, ensuring consistent and optimal results every time.
4) Strategically placed die fixing screw holes at 50mm*50mm intervals simplify operation and setup, enhancing user efficiency.
5) Designed for accommodating a die height of 25.4mm, this offers versatility for diverse application needs.
6) Capable of die cutting with a thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards, this adapts to a wide array of requirements.
2. Rubber pad roller (upper roller)
1) The outer wall features a robust dimension of φ388.9mm, ensuring strong support and exceptional precision.
2) Constructed from premium cast steel with a ground surface and hard chrome plating, it promises remarkable longevity and resilience.
3) Balanced adjustments enhance stability, delivering consistent, reliable, and high-quality operations.
4) Equipped with electric gap adjustment alongside the die roller for precision control and exceptional efficiency.
5) The pad's thickness is a precise 8mm, with an outer diameter of φ404.9mm and a width of 250mm, ensuring superior coverage and performance.
3. Transverse movement and repair device:
1) The innovative mechanical transverse movement of 40mm, coupled with a floating device, offers automatic line speed compensation, ensuring uniform die-cutting pad wear for maximized service life.
2) An advanced electric repair device significantly boosts the reuse rate of pads, allowing each to be refurbished 3-4 times, enhancing efficiency and sustainability.
3) Featuring a pneumatic automatic separation device, the die-cutting roller minimizes pad wear, remarkably extending its service life.
4. Plate-free fixture:
1) This versatile fixture enables swift die-cutting interchange without templates for standard boxes, streamlining operations like never before.
2) Delivers results akin to thin knife slotting, drastically reducing production costs while maintaining quality.
3) Featuring 13 servo motors, this ensures electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). With a simple input of the cardboard's dimensions, it facilitates one-key slotting size adjustments for unmatched ease and convenience.
4. Transmission gear:
1. Constructed from 40Cr high-quality alloy steel, this gear undergoes tempering, grinding, and nitriding processes for exceptional strength and resilience.
2. This component guarantees a six-level precision, operating smoothly and quietly. With hardness of HRC55-60, it offers long-lasting, low-wear performance, ensuring that printing color accuracy is maintained over time.
3. Our state-of-the-art design incorporates a keyless connection using an expansion sleeve, seamlessly linking all transmission components such as shafts and gears. This cutting-edge innovation effectively eliminates connection gaps, ensuring consistent and smooth high-speed operation even under demanding large torque conditions.
5. Advanced Oil Supply Device:
1) Equipped with a robust mechanical oil pump, this sophisticated system provides a dependable oil supply cycle, ensuring seamless and uninterrupted operation.
2) The advanced circulation oil supply mechanism is meticulously designed to deliver uniform gear lubrication while maintaining balanced oil levels across all machinery groups, thereby enhancing both longevity and operational efficiency.
3) By incorporating a closed spray lubrication system, we guarantee precise transmission accuracy, significantly extending the machinery's lifespan and optimizing performance.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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