| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Our 5+1 high-definition water-based ink printing machinery is a pinnacle of technological advancement in the realm of packaging printing. By seamlessly blending multi-color high-precision printing with eco-friendly and energy-efficient solutions, and powered by intelligent control systems, this machine is truly revolutionary. It finds its prime applications across various industries, including cartons, paper boxes, and flexible packaging. At the heart of this innovative machinery are five distinct printing units, complemented by a multi-functional efficiency unit capable of glazing, die-cutting, or spot color operations. This robust configuration ensures complex graphics can be formed and treated in a single, streamlined process, vastly enhancing both production efficiency and print quality. Delve into the following to explore its core technology, diverse application scenarios, and impressive performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module within our system harnesses the power of FLEXO flexographic technology, operating with water-based ink that adheres to the stringent standards of EU REACH regulations. Emissions of VOCs are kept under 100ppm, making it an ideal choice for sensitive packaging types, such as those in the food and pharmaceutical sectors.
Micron-Level Color Registration Accuracy: Our system, driven by a servo motor and enhanced with 360° electric phase fine-tuning, achieves remarkable color registration accuracy of ±0.5mm on flat cardboard. Its capabilities extend to printing texts as small as 1.5mm and reproducing dots with precision down to ±0.1mm.
Quick Plate Change Design: Innovatively designed with pneumatic locking and a track sliding structure, the printing units enable plate changes in under 10 minutes. Moreover, the anilox roller replacement is seamless, requiring no halts in operation.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Our integrated chamber scraper glazing system offers versatility in glazing, whether partial or full, significantly enhancing surface gloss and wear resistance while ensuring a rapid dry speed of 30 meters/minute.
Die-Cutting/Slotting Function: Certain models are outfitted with a linkage die-cutting unit, facilitating creasing, slotting, and die-cutting of corrugated cardboard, thereby minimizing reliance on subsequent processes.
Spot Color Printing Expansion: The sixth unit can be tailored into a spot color channel to accommodate the unique demands of special inks, including metallic or fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Utilizing Siemens PLC combined with a vibrant 10.4-inch color touch screen, our system supports parameter presets, fault diagnostics, and comprehensive production data analytics, including output and energy consumption metrics.
Remote Monitoring (Optional): The cutting-edge Industrial Internet of Things (IIoT) module enables remote equipment status monitoring, proactive alerts, and OTA firmware updates, effectively reducing operational and maintenance expenses.
Tension Closed-Loop Control: Featuring a tension sensor linked with a servo motor, this system adjusts paper tape tension in real time, ensuring precision and preventing printing errors.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Our sophisticated hot air drying module, adjustable between 50-120ºC, coupled with infrared radiation, achieves a swift drying speed of 30 meters/minute, accommodating diverse materials like film and paper.
Ink Zero Waste System: When the machine halts, the rubber wheel engages automatic idling, while a pneumatic diaphragm pump handles ink supply through an independent motor, facilitating rapid ink color changes in under 5 minutes with full recycling capabilities.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (Customizable) Ideal for three, five, and seven-layer corrugated cardboard, as well as wide-width films.
Applicable Materials: Ranging from cardboard (150-600gsm) and corrugated paper (1.5-11mm) to plastic film (PE/PET) and aluminum foil, our system supports a variety of packaging substrates.
Mechanical Speed: Ranging from 10-70 meters/minute with stepless speed regulation, our system guarantees precise low-speed debugging and efficient high-speed production.
Experience the pinnacle of precision with our color registration accuracy, boasting an impressive ±0.5-0.8mm. This industry-leading standard ensures exceptionally fine pattern printing, meeting and exceeding the most demanding expectations.
Powering your operations with intelligence, our machine operates at 380V/50Hz, with a total power range of 25-40kW. Its cutting-edge energy-saving design conserves 15% more energy compared to traditional equipment, making it an eco-friendly choice for modern enterprises.
Our machine dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height offer a modular design optimized for seamless integration into any workshop layout, simplifying maintenance while maximizing operational efficiency.
3. Application areas and typical scenarios
Packaging printing
Transform your packaging with our machine's capability to execute multi-color graphics and glazing in one seamless operation. Perfectly suited for e-commerce logistics boxes, gift boxes, and more, this technology elevates carton and paper box printing to new heights.
For soft packaging solutions, our machine provides high-precision printing on film materials, ideal for creating eye-catching food bags and daily chemical packaging bags that stand out on the shelf.
Labels and logos
Achieve precision with our industrial label feature, delivering two-color overprinting for batch numbers and QR codes. The color accuracy is meticulously engineered to meet stringent GMP certification requirements.
Enhance your products' security with our anti-counterfeiting label capabilities. By combining spot color printing with local glazing, we significantly boost the anti-counterfeiting effectiveness and integrity of your products.
Special material processing
Our technology excels in processing aluminum foil and composite materials with high precision, making it the ideal choice for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Enjoy the convenience of modular wearing parts, including anilox rollers and rubber rollers with standardized interfaces for easy replacement. The durability of key components such as chains and gears extends to over 8,000 hours, ensuring long-term reliability.
Our fully enclosed protective cover is equipped with grating sensors and emergency stop buttons. Anti-winding shields installed on transmission parts adhere to CE safety standards, ensuring the safety of your operations.
Data management
Enhance your production insights with our real-time production report generation. Monitor crucial data such as printing speed, ink usage, and downtime, enabling comprehensive production efficiency analysis.
Elevate your operational efficiency with the CIP4 data interface, allowing seamless connectivity to the enterprise ERP system for smooth transmission of orders and process parameters.
V. After-sales service and certification
Our commitment to quality service is reflected in our comprehensive after-sales support, offering a 1-year whole machine warranty, extended to 2 years for core components. Benefit from 7×24 hours remote diagnosis and engineer on-site service within 48 hours domestically.
Our environmental responsibility is confirmed by the EU REACH certification of our water-based ink, and our compliance with the ISO 14001 environmental management system ensures sustainable operations.
Trust in our quality, as evidenced by our CE certification. Our equipment's key components, such as motors and sensors, utilize imported brands, guaranteeing superior performance and reliability.
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