Product Description
1. Paper feeding section:
Experience a revolution in paper feeding with our state-of-the-art servo pressure-free extended paper feeding front edge. This masterfully crafted design eliminates traditional paper guide rubber rollers and embossing roller pressure feeding, allowing cardboard to seamlessly transfer to the printing roller. Using pioneering front edge vacuum technology, every cardboard piece is guided flawlessly. The synchronization of the power input gear with the vacuum paper guide wheel ensures unmatched precision. This trailblazing technique simplifies paper guide adjustments and maximizes auxiliary paper feeding time.
Our paper feeding section is distinguished by the acclaimed French Martin front edge paper feeding structure, featuring a unique tilting table top lifting mechanism for flawless paper feeding. The ingeniously tilted table-lower in the front and higher in the back-ensures minimal risk of jams and damage. Perfectly suited for single corrugated and curved cardboard, the Martin bellows and snail-type suction blower deliver concentrated and potent suction, expertly handling high-strength, heavier cardboard to maintain accuracy and prevent skewing. The innovative light-pressure bearing wheel frame reduces load, optimizing the bellows' functionality in the pressure-free section.
Our advanced pressure-free front edge paper feeding system sets a new benchmark, completely eliminating the risk of cardboard damage from traditional paper guide rubber rollers. It expertly preserves the physical integrity of every cardboard, providing manufacturers with unparalleled freedom in paper selection. By discarding the conventional paper guide roller mechanism, our system ensures an unblemished transport process, safeguarding all cardboards without exception.
1. Machine clutch:
1) The machine's clutch, governed by an intuitive electric control, features a continuous alarm bell ensuring ultimate operator safety during operation.
2) Equipped with a highly reliable pneumatic interlocking device.
3) The main motor and fan are enhanced with the latest variable frequency motor technology and a variable frequency controller, fostering energy efficiency, smooth startups, and fortified by a robust motor start protection device.
2. Front edge paper feeding system
1) Meticulously designed, the system boosts paper feeding through suction-assistance. The powerful 7.5KW fan, with adjustable air volume, adeptly manages varying cardboard bends, ensuring smooth and efficient operation.
2) The system's rapid and robust paper lifting and dropping mechanisms are cylinder-driven, offering unrivaled speed and power.
3) Experience the convenience of effortless, single-button electric adjustments for side, front, and rear baffles.
4) The Taiwan super-resistant front edge paper feeding wheel is celebrated for its exceptional durability and wear-resistance, ensuring longevity.
5) Our versatile interval paper feeding device adapts effortlessly, allowing continuous or interval feeding tailored to specific demands.
6) The cutting-edge seven-inch computer touch screen control showcases production volume and counting alarms with unmatched ease.
3. Automatic zeroing device
1) Featuring both the paper feeding and die-cutting units with electric and automatic zeroing, precision is guaranteed.
2) Tailored for general carton applications, the automatic zeroing device adjusts with just two trial prints, significantly minimizing cardboard waste.
4. Dust removal device
1) Our advanced brush dust removal device in the paper feeding section effectively cleanses the cardboard's printed surface, enhancing print quality.
2) Remarkably, the storage order accommodates up to 999 entries, ensuring precise and efficient auto alignment.
3) Embrace the convenience of one-key alignment and one-key slot size adjustments for seamless operation.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) The printing roller boasts an exquisitely crafted outer diameter of 395mm, with a comprehensive outer diameter of the plate at 405mm, promising precision and durability.
2) The steel pipe's surface glistens with a high-quality ground finish adorned with superior hard chrome plating. This exquisite combination not only guarantees exceptional strength but also ensures prolonged longevity, making it a quintessential component of enduring durability.
3) With a masterfully executed balance correction, the operation of this machine is transformed into a symphony of seamlessness and fluidity, crafting an experience that maximizes efficiency and performance with every use.
4) Featuring a robust ratchet-fixed plate rolling shaft, this component stands as a bastion of stability and reliability. Its steadfast design ensures unwavering performance, making it indispensable during use.
5) A full plate hanging slot is meticulously crafted to precisely accommodate 9mm hanging plate strips, offering remarkable versatility to adapt to various needs with finesse.
6) Effortlessly manage the advanced loading and unloading of printing plates with an electrically controlled foot switch, granting you effortless command over forward and reverse rotation, streamlining operations for ultimate ease.
2. Printing roller:
1) Engineered with precision, the outer diameter is finely measured at 159mm, crafted to achieve optimal performance and unparalleled results in your operations.
2) The steel pipe's surface integrity is meticulously preserved with a high-quality ground finish and hard chrome plating, ensuring a robust structure that stands the test of time.
3) Balance correction is meticulously implemented to ensure smooth and frictionless operation, elevating the roller's efficiency to new heights of excellence.
4) The printing roller's gap dial is manually adjustable within a precise 0-12mm range, offering unparalleled control and precision for meticulous operation.
3. Upper and lower rollers for paper feeding:
1) The upper roller boasts an impressive outer diameter of 99mm, constructed from resilient thick-walled steel pipe. Paired with a swiftly adjustable paper guide wheel, it supports seamless paper management.
2) The lower roller is meticulously engineered with a substantial outer diameter of 156mm. Crafted from robust thick-walled steel and finished with surface grinding and hard chrome plating, it promises durability and long-lasting performance.
3) Featuring manual gap dial adjustment for the paper feeding roller, with a precise 0-12mm range, this component ensures fine-tuned paper management for consistent results.
4. Steel anilox roller
1) Crafted with impeccable precision, the steel anilox roller flaunts a diameter of φ213, allowing for an optional mesh number selection (180, 200, 220, 240, 260), tailored for diverse applications and superior versatility.
2) The steel tube's surface is masterfully ground with pressed mesh. Augmented by hard chrome plating, it ensures optimal performance and longevity.
3) With expertly executed balance correction, the anilox roller delivers smooth operation, offering consistent dots and uniform ink distribution.
4) Innovatively equipped with a wedge overrunning clutch, the anilox roller ensures even ink distribution and effortless cleaning, making it an essential component of your printing setup.
5) Featuring manual anilox gap dial adjustment, this roller allows users to fine-tune their operations with ease, optimizing precision and control.
5. Rubber roller:
1) The rubber roller is an engineering marvel with an outer diameter of φ200mm, meticulously designed for superior ink transfer and exceptional output.
2) Encased in wear-resistant rubber, the steel pipe surface is expertly balanced to enhance durability and performance, ensuring a long-lasting and efficient operation.
3) The rubber roller, specially ground in the middle and high parts, excels in ink transfer efficiency, delivering optimal performance and high output.
4) Boasting a hardness range from 60-65 degrees, the rubber's resilience contributes to its effective operation and enduring longevity.
5) Powered by the renowned Yunmo motor, this roller guarantees silent operation, significantly reducing noise pollution for a tranquil working environment.
6. Phase adjustment mechanism:
1) It incorporates a sophisticated planetary gear business structure, offering reliable and smooth phase adjustments, ensuring precision and consistency in your tasks.
2) With cutting-edge electric digital 360-degree adjustment capabilities for the printing phase, this mechanism allows for fine-tuning during both operation and stopping, offering unprecedented control.
3) Featuring electric adjustment of the lateral position with a ±10mm range, this mechanism ensures precision and accuracy in your operations.
7. Ink circulation
1) The pneumatic diaphragm pump is designed to deliver a stable ink supply, coupled with convenient and swift operation and maintenance, ensuring seamless ink circulation.
2) The ink filter is meticulously crafted to thoroughly screen out impurities, ensuring that the ink quality remains at its peak, delivering flawless print results every time.
8. Printing Phase Fixing Device: A marvel of engineering, designed to provide unmatched precision in phase setting, this device ensures impeccable alignment and printing accuracy.
1) This sophisticated system incorporates an electromagnetic clutch brake device, offering heightened operational control and stability, ensuring seamless performance.
2) The advanced brake mechanism halts machine operations during phase adjustments, ensuring the gear position's original fixed point is perfectly maintained.
9. Oil Supply Device: An essential component engineered for optimal lubrication, this device supports smooth and efficient machine operation.
1) Our state-of-the-art mechanical oil pump is expertly designed to circulate oil efficiently, guaranteeing an unwavering and dependable supply of oil.
2) Experience uninterrupted operation with our innovative circulating oil supply system. It ensures the even distribution of oil, maintaining the perfect ink balance across all gears, facilitating a flawlessly smooth process.
Three-Die Cutting Section: A cutting-edge segment designed for ultimate precision and versatility in die cutting operations.
1. Die Roller (Lower Roller): A key element in achieving precision, ensuring the highest standards of performance and durability.
1) With an outer diameter of φ360mm, excluding the die, this roller offers exceptional precision and long-lasting performance.
2) Constructed from high-strength cast steel, its surface is expertly ground and hard chrome-plated, enhancing resilience and longevity.
3) The balanced adjustment feature ensures superior operational stability, guaranteeing a smooth and reliable workflow every time.
4) Meticulously designed with a screw hole spacing of 50mm x 50mm, it ensures secure and stable die placement, reinforcing operational reliability.
5) Accommodates a die height of 25.4mm, making it versatile enough to meet a wide range of operational requirements.
6) Engineered to handle die-cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, showcasing its adaptable nature.
2. Rubber Pad Roller (Upper Roller): Engineered for top-tier performance and durability, contributing to the overall efficiency of the cutting process.
1) Featuring an outer wall diameter of φ388.9mm, this roller is crafted for optimal performance, ensuring effective and efficient operations.
2) Crafted from robust cast steel with a meticulously ground surface and hard chrome plating, it promises lasting performance and toughness.
3) The balanced adjustment enhances stability during operations, ensuring processes are smooth and highly efficient.
4) Equipped with an electric adjustment system for the gap with the die roller, it optimizes precision and enhances operational efficiency.
5) With an 8mm pad thickness, an outer diameter of φ404.9mm, and a width of 250mm, it is designed to deliver lasting durability and superior effectiveness.
3. Transverse Movement and Repair Device: A revolutionary solution for extending the lifespan and efficiency of die-cutting pads.
1) This innovative mechanical transverse feature, with a range of 40mm and a floating device, ensures uniform wear, extending service life through automatic line speed compensation.
2) The electric repair device enhances the reuse rate of pads, allowing for multiple repairs, effectively reducing operational costs and minimizing waste.
3) Featuring a pneumatic automatic separation device for the die-cutting roller, this innovation minimizes pad wear, significantly boosting service life.
4. Plate-Free Fixture: A game-changing innovation, allowing for swift, multifunctional die-cutting without the need for conventional templates.
1) Enjoy the flexibility of rapid, interchangeable die-cutting, eliminating the conventional need for templates, thereby streamlining production processes.
2) This system matches the efficiency of thin knife slotting, offering substantial savings in production costs and boosting overall efficiency.
3) The advanced setup of thirteen servo motors facilitates electrical adjustments, allowing effortless pre-pressure, pressure lines, and plate-free knife ring size modifications. Enjoy the simplicity of one-key slotting size adjustments just by inputting cardboard dimensions.
4. Transmission Gear: Precision-engineered for excellence, this component is vital for ensuring seamless and silent operations.
1. Constructed from premium 40Cr alloy steel, this gear is tempered, expertly ground, and nitrided to deliver unmatched durability and strength.
2. With a six-level precision rating, this gear ensures smooth, low-noise operations. Its hardness of HRC55-60 guarantees longevity, low wear, and consistent color accuracy in print outcomes.
3. Experience the precision of keyless connectivity with our advanced transmission system. All parts, including shafts and gears, are seamlessly linked through a state-of-the-art expansion sleeve. This innovation eradicates connection gaps, making it perfect for sustained high-speed operations, even under large torque conditions.
5. Revolutionary Oil Supply Device:
1) Our sophisticated mechanical oil pump ensures an efficient and consistent oil supply cycle, significantly elevating machinery performance to new heights.
2) Featuring an ingenious circulation oil supply system, it guarantees even lubrication of gears while maintaining a perfectly balanced oil level in each group, thus significantly boosting machinery reliability.
3) The cutting-edge closed spray lubrication system offers superior lubrication. This not only ensures unparalleled transmission accuracy but also prolongs the machine's lifespan, promising exceptional durability.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
){kind=link}