Product Description
1. Paper Feeding Section:
Experience the ultimate in paper handling with our cutting-edge servo pressure-free extended paper feeding front edge. Say goodbye to the cumbersome paper guide rubber roller and embossing roller pressure feeding design. Instead, embrace a seamless transition as cardboard effortlessly glides to the printing roller via the front edge vacuum. The power input gear of the paper feeding section's intermittent divider aligns perfectly with the vacuum paper guide wheel's outer circle, eliminating the need for complex adjustments. This innovation extends the auxiliary paper feeding duration to its maximum, ensuring a remarkably straightforward paper feeding time adjustment process.
Our paper feeding section incorporates the renowned French Martin front edge paper feeding structure, expertly designed with a tilting lifting tabletop for smooth operation. The table's lifting process, with a lower front and higher back, significantly minimizes the risk of paper jams and potential cardboard damage, making it ideal for single corrugated and curved cardboard. The Martin bellows, a snail-type suction blower, delivers concentrated energy, ensuring high-strength and heavier cardboard are securely fed without any oblique movement. Our lifting and lowering mechanism, featuring a light-pressure bearing wheel frame, effectively manages increased weight, enhancing the bellows' performance in the pressure-free section for unmatched speed and efficiency.
Our innovative pressure-free front edge paper feeding system revolutionizes cardboard protection by eliminating the damaging effects of the traditional paper guide rubber roller. Now, carton manufacturers can confidently maintain nearly 100% of the cardboard's physical properties, broadening their choices for paper usage. By removing the paper guide rubber roller conveying mechanism, we safeguard all cardboards from transportation damage, achieving a level of protection unattainable by other front edge mechanisms.
1. Machine Clutch:
1) Our electric control machine clutch features a continuous alarm bell, ensuring operator safety throughout its movement, providing peace of mind during operation.
2) Equipped with a pneumatic interlocking device for enhanced operational security and efficiency.
3) Both the main motor and fan benefit from variable frequency motors and controllers, offering energy-saving advantages, smooth startups, and comprehensive motor start protection for superior performance and safety.
2. Front Edge Paper Feeding System
1) The suction-assisted paper feeding system features a powerful 7.5KW fan. Adjustable air volume caters to varying cardboard bending degrees, ensuring uninterrupted and smooth paper feeding.
2) Quick and robust paper lifting and dropping are driven by precision cylinders, enhancing operational speed and strength.
3) Enjoy seamless operation with one-button electric adjustments for the side, front, and rear baffles, simplifying setup and changes.
4) The Taiwan super-resistant front edge paper feeding wheel is designed for exceptional durability, offering long-lasting wear resistance.
5) Choose between continuous or interval paper feeding with our versatile interval paper feeding device, adapting to your specific needs effortlessly.
6) Seamlessly monitor and control with our seven-inch computer touch screen, featuring production volume display and counting alarms for optimized production management.
3. Automatic Zeroing Device
1) Both the paper feeding unit and die-cutting unit are equipped with electric and automatic zeroing capabilities, ensuring precise alignment every time.
2) Our automatic zeroing device is a game-changer for general carton production, allowing for swift adjustment with just two trial prints, effectively minimizing cardboard waste.
4. Dust Removal Device
1) The brush dust removal device efficiently eliminates impurities from the cardboard's printed surface, significantly enhancing printing quality and clarity.
2) Achieve impeccable precision with a storage order capacity of up to 999, ensuring automatic alignment is both accurate and highly efficient.
3) Simplify alignment and slot adjustments with our intuitive one-key operation, streamlining the process for optimal results.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The outer diameter is elegantly designed at 395mm, with the inclusion of the plate's outer diameter extending to 405mm, ensuring robust performance.
2) The steel pipe's surface is artistically ground and finished with hard chrome plating, providing durability and a sleek finish.
3) Expert balance correction is meticulously performed for seamless and smooth operation, enhancing efficiency.
4) Featuring a ratchet-fixed plate rolling shaft, designed for precision and reliability.
5) A full plate hanging plate slot is crafted, perfect for accommodating 9mm hanging plate strips with ease.
6) Innovatively designed for effortless loading and unloading of printing plates, the foot switch is electrically controlled for forward and reverse rotation, ensuring convenience and precision.
2. Printing roller:
1) The printing roller boasts an outer diameter of 159mm, engineered for precision.
2) This roller features a ground surface with hard chrome plating, enhancing both performance and longevity.
3) Precision balance correction ensures fluid and uninterrupted operation.
4) The gap dial of the printing roller allows manual adjustment within a range of 0-12mm, providing flexibility and control.
3. Upper and lower rollers for paper feeding:
1) The upper roller showcases a 99mm outer diameter with a thick-walled steel pipe, complemented by a quick-adjustment paper guide wheel for superior functionality.
2) The lower roller, with its substantial 156mm outer diameter, features a thick-walled steel pipe surface that is finely ground and hard chrome plated for optimal durability.
3) Manual gap dial adjustment of the paper feeding roller, offering a flexible range of 0-12mm for precision paper handling.
4. Steel anilox roller
1) Featuring an outer diameter of φ213 with a mesh number range of 180 to 260, this roller offers customizable options for diverse printing needs.
2) The surface of the steel tube is expertly ground, the mesh meticulously pressed and finished with hard chrome plating, ensuring high-quality performance.
3) Balance correction guarantees smooth operation, while consistent dots and uniform inking provide exceptional print quality.
4) The roller is equipped with a wedge overrunning clutch, ensuring even ink distribution and efficient ink wash.
5) Manual adjustment of the anilox gap dial offers precision and adaptability in printing tasks.
5. Rubber roller:
1) With an outer diameter of φ200mm, this roller is designed for optimal ink distribution.
2) Wrapped with wear-resistant rubber, the steel pipe is expertly balanced for consistent performance.
3) The roller's middle and high parts are specially ground, optimizing ink transfer for superior results.
4) Boasting rubber hardness of 60-65 degrees, it offers ideal resilience for various printing applications.
5) The Yunmo motor is equipped with a silent motor, ensuring operations are both quiet and efficient.
6. Phase adjustment mechanism:
1) Featuring a sophisticated planetary gear business structure.
2) The printing phase includes an electric digital 360-degree adjustment capability, offering seamless control during operation or stoppage.
3) Lateral position can be electrically adjusted within a ±10mm range for precision alignment.
7. Ink circulation
1) Utilizing a pneumatic diaphragm pump, this system ensures stable ink supply, coupled with convenient operation and maintenance.
2) The ink filter effectively removes impurities, maintaining high ink quality.
8. Printing phase fixing device:
1) Equipped with an electromagnetic clutch brake device, ensuring precision and control.
2) When adjusting the phase, the brake mechanism restricts machine operation to maintain the original gear position, ensuring stability.
9. Oil supply device:
1) A mechanical oil pump provides oil pump oil supply circulation, ensuring efficient and consistent lubrication.
2) Advanced Circulating Oil Supply: Our innovative system ensures gears are uniformly inked, maintaining a balanced oil level across each group for optimal performance.
Three-die Cutting Section: Experience precision with our state-of-the-art die cutting section, designed for unparalleled accuracy and efficiency.
1. Die Roller (Lower Roller): Engineered for precision and durability to meet demanding production needs.
1) Outer Diameter Specifications: Precision crafted with an outer diameter of φ360mm (excluding die) for perfect integration into your workflow.
2) Superior Construction: Fabricated from high-quality cast steel, surface ground and hard chrome plated for unmatched resilience and longevity.
3) Enhanced Stability: Features balanced adjustment for increased operational stability and smoother performance.
4) Optimized Configuration: die fixing screw holes are strategically spaced at 50mm*50mm, optimizing performance and efficiency.
5) Versatile Die Compatibility: Accommodates die heights of 25.4mm, offering flexibility for various applications.
6) Precision Die Cutting Thickness: Seamlessly handles die cutting thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards.
2. Rubber Pad Roller (Upper Roller): Crafted with precision to enhance operational efficiency and longevity.
1) Precision Outer Wall: Designed with an outer wall of φ388.9mm for enhanced stability and functionality.
2) Robust Build: Made from cast steel, surface ground and hard chrome plated for superior durability and performance.
3) Stability Enhancement: Balanced adjustment feature ensures smoother and more reliable operations.
4) Electric Gap Adjustment: Effortlessly adjust the gap with the die roller through electric controls for precision operations.
5) Optimal Pad Specifications: Featuring a pad thickness of 8mm, an outer diameter of φ404.9mm, and a width of 250mm for enhanced performance.
3. Transverse Movement and Repair Device: Elevate your efficiency with our comprehensive transverse movement and repair solution.
1) Innovative Transverse Movement: Offers mechanical transverse movement of 40mm with a floating device, ensuring uniform pad wear and extended service life.
2) Efficient Repair System: The electric repair device significantly improves pad reuse rates, allowing for 3-4 repairs per pad.
3) Automatic Separation Device: The pneumatic system reduces pad wear, thereby enhancing service life and efficiency.
4. Plate-Free Fixture: Revolutionize your production with a fast interchangeable multi-function fixture that eliminates the need for templates.
1) Die-cutting Ease: Enjoy quick, interchangeable die-cutting that combines multiple functions into one, saving time and resources.
2) Cost-Effective Solution: Achieve the same results as thin knife slotting while significantly reducing production costs.
3) Intelligent Adjustments: With 13 servo motors, electrically adjust pre-pressure, pressure line, and knife ring size. The one-key adjustment feature simplifies slotting size alterations by simply inputting the cardboard dimensions.
4. Transmission Gear: Built for durability and precision, our transmission gear ensures long-lasting and accurate performance.
1. Premium Alloy Composition: Crafted from 40Cr high-quality alloy steel, tempered, ground, and nitrided for robust reliability.
2. Precision Engineering: Six-level precision guarantees smooth operations, low noise, and sustained printing color accuracy.
3. Keyless Connection Technology: Features keyless connection in all machine transmission parts, ensuring seamless high-speed, high-torque performance.
5. Oil Supply Device: Maximize efficiency and lifespan with our cutting-edge oil supply system.
1) Advanced Mechanical Oil Pump: Ensures consistent oil supply cycles for optimized machine performance.
2) Innovative Circulation Oil Supply: Provides uniform oiling of gears while maintaining balanced oil levels for each group, ensuring optimal functionality.
3) Closed Spray Lubrication: This system guarantees transmission accuracy and extends the life of your machinery by delivering precise lubrication.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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