Product Description
1. Paper Feeding Section: A Mirage of Precision and Innovation
The sophisticated servo pressure-free extended paper feeding front edge masterfully redefines efficiency in paper handling. By eliminating the cumbersome traditional paper guide rubber roller and embossing roller pressure feeding, our streamlined system, powered by advanced front edge vacuum technology, transfers cardboard directly to the printing roller. This is not merely a change; it is a revolution in design. The power input gear aligns impeccably with the outer circle of the vacuum paper guide wheel. This pioneering method dismisses the need for paper guide pressure adjustment, thereby maximizing auxiliary paper feeding time and simplifying the adjustment process, making it as smooth as a gentle breeze.
The paper feeding section is enhanced by the esteemed French Martin front edge paper feeding structure, incorporating a unique tabletop tilting lifting mechanism for flawless paper feeding. As the table top elevates, its ingeniously designed tilt-lower in front, higher at the back-minimizes paper jam risk and safeguards your cardboard. Ideally crafted for single corrugated and curved cardboard, the Martin bellows, with its snail-type suction blower, delivers robust, concentrated suction to expertly handle high-strength cardboard with precision, preventing skewing during the feeding process. Our innovative light-pressure bearing wheel frame design elevates paper feeding with ease, dramatically reducing load and enhancing bellows performance in the pressure-free zone.
Our avant-garde pressure-free front edge paper feeding system triumphs over conventional methodologies, safeguarding cardboard integrity by eliminating the detrimental effects of paper guide rubber rollers. Offering unparalleled flexibility in paper selection, our design does away with the paper guide roller mechanism, ensuring cardboards remain pristine during transport. This level of protection and precision is a feat unmatched by other mechanisms, setting a new standard in the industry.
1. Machine Clutch: A Harmonious Blend of Safety and Innovation
1) With an intuitive electric control system, the machine's clutch features a persistent alarm bell during operation, safeguarding the operator with its reliable, continuous alert. This ensures a serene working environment where safety is at the forefront.
2) Equipped with a highly dependable pneumatic interlocking device, the machine clutch guarantees secure and flawless operations, a testament to our commitment to excellence.
3) The main motor and fan are equipped with revolutionary variable frequency motor technology, complemented by a variable frequency controller. This impeccable blend promotes superior energy efficiency, achieves smooth startups, and includes a robust motor start protection device for unwavering reliability and performance.
2. Front Edge Paper Feeding System: Unleashing Precision and Versatility
1) Enhancing paper feeding with state-of-the-art suction assistance, this system's fan boasts a formidable 7.5KW power. It offers adjustable air volume to seamlessly accommodate cardboard bending, ensuring flawless operation and adapting to diverse needs.
2) Swift and powerful, the system's innovative paper lifting and lowering mechanisms are driven by cylinders, paving the way for effortless, efficient functionality.
3) Experience the ease of one-button electric adjustment for the side, front, and rear baffles, setting a new standard for convenience and precision in paper feeding systems.
4) Renowned for its durability and wear-resistance, the Taiwan super-resistant front edge paper feeding wheel ensures longevity and superior performance, a testament to our commitment to quality.
5) This versatile interval paper feeding device offers the flexibility of continuous or interval feeding, tailored to meet specific production needs seamlessly.
6) Featuring a cutting-edge seven-inch computer touch screen control, the system displays production volume and counting alarms with unparalleled ease, ensuring precision and efficiency in every operation.
3. Automatic Zeroing Device: Precision Perfected
1) Equipped with electric and automatic zeroing, the paper feeding and die-cutting units achieve precision with consistency, elevating operational efficiency.
2) Designed for general carton use, this innovative automatic zeroing device allows for precise adjustments with just two trial prints, significantly reducing cardboard waste and optimizing resources.
4. Dust Removal Device: Impeccable Cleanliness and Precision
1) The paper feeding part features an innovative brush dust removal device that meticulously cleans the printed surface of the cardboard, elevating print quality to new heights.
2) With a remarkable capacity to accommodate up to 999 entries, the storage order ensures precise and efficient automatic alignment, a testament to superior craftsmanship.
3) Experience the convenience and ease of one-key alignment and one-key slot size adjustments, paving the way for seamless, efficient operations.
2. Printing Part: A Symphony of Color and Precision (Optional 1-4 Color Printing)
1. Printing Roller: Engineering Excellence
1) Crafted with precision, the outer diameter is designed to be 395mm, including the meticulous details of the plate's comprehensive outer diameter at 405mm. This design ensures both precision and durability, making it an essential component for high-performance operations.
2) The steel pipe surface is a masterpiece of engineering, exhibiting a premium ground finish with superior hard chrome plating. This combination guarantees not only strength but also long-lasting durability, making it an indispensable asset in any production environment.
3) Expertly implemented balance correction ensures seamless and smooth operation, maximizing efficiency and ensuring that every movement is fluid and precise, leading to enhanced productivity and reduced operational downtime.
4) This state-of-the-art machine is equipped with a robust ratchet-fixed plate rolling shaft. This vital component guarantees stability and reliability during use, offering peace of mind and consistent performance.
5) Precision is at the forefront with the full plate hanging plate slot provided, meticulously accommodating 9mm hanging plate strips. This feature offers unparalleled versatility and adaptability for various printing tasks.
6) Experience effortless efficiency with the advanced loading and unloading of printing plates, managed effortlessly by an electrically controlled foot switch. The forward and reverse rotation is seamlessly controlled, enhancing operational comfort and speed.
2. Printing roller:
1) The outer diameter is measured to perfection at 159mm, ensuring optimal performance with every use. This design promises to meet the highest standards of function and reliability.
2) The steel pipe's surface integrity is meticulously maintained with a high-quality ground finish complemented by hard chrome plating. This combination delivers unbeatable durability and strength, essential for demanding applications.
3) Balance correction is a key feature, ensuring that operations remain smooth and efficient. This enhancement ensures the roller operates at peak efficiency, reducing friction and wear.
4) The gap dial of the printing roller is manually adjustable within a precise 0-12mm range. This feature provides unparalleled control, allowing for exact adjustments to match specific requirements, enhancing output precision.
3. Upper and lower rollers for paper feeding:
1) The upper roller boasts an outer diameter of 99mm, crafted from durable thick-walled steel pipe. The quick-adjust paper guide wheel adds convenience and ease for swift, seamless paper alignment.
2) With an outer diameter of 156mm, the lower roller is constructed with robust thick-walled steel. Finished with surface grinding and hard chrome plating, it promises enhanced durability, meeting the toughest challenges.
3) Manual gap dial adjustment for the paper feeding roller offers a precise range of 0-12mm, ensuring accurate and fine-tuned paper management. This feature optimizes print quality and efficiency.
4. Steel anilox roller
1) The outer diameter of φ213 is crafted with precision, offering an optional mesh number range of 180 to 260. This versatility caters to varied applications, enhancing printing quality and adaptability.
2) The steel tube's surface is expertly ground with pressed mesh, further enhanced by premium hard chrome plating. This design ensures optimal performance and consistent high-quality results.
3) Balance correction is a critical feature, ensuring smooth operation and delivering consistent dots with uniform inking. This capability guarantees superior print quality every time.
4) The anilox roller is innovatively equipped with a wedge overrunning clutch, which ensures even ink distribution and simplifies cleaning. This feature optimizes efficiency and maintenance.
5) Manual anilox gap dial adjustment allows users to fine-tune their operations with precision and ease, delivering flexibility and control in various printing scenarios.
5. Rubber roller:
1) The rubber roller features an outer diameter of φ200mm, optimized for effective ink transfer. This engineering excellence enhances print quality and operational efficiency.
2) The steel pipe surface is expertly enveloped in wear-resistant rubber, providing balanced durability and performance, making it a reliable choice for high-demand printing tasks.
3) Specially ground in the middle and high parts, the rubber roller excels in ink transfer efficiency. This specialized design guarantees optimal output and exceptional print quality.
4) With a hardness range from 60-65 degrees, the rubber ensures effective operation and longevity. This feature enhances durability and print consistency, vital for prolonged use.
5) The inclusion of the Yunmo motor ensures silent operation, effectively reducing noise pollution and enhancing the working environment.
6. Phase adjustment mechanism:
1) Incorporating a sophisticated planetary gear business structure, this mechanism offers reliable and smooth phase adjustments, ensuring perfect alignment and precision every time.
2) Featuring cutting-edge electric digital 360-degree adjustment for the printing phase, it is adjustable during both operation and stopping, offering unmatched flexibility and precision.
3) The electric adjustment of the lateral position, with a range of ±10mm, ensures precision and control, adapting to the most intricate printing requirements.
7. Ink circulation
1) The pneumatic diaphragm pump ensures a stable and uninterrupted ink supply, meticulously crafted for user-friendly, swift operation and effortless maintenance, providing peace of mind with every use.
2) The ink filter is a cornerstone of quality assurance, expertly designed to screen out impurities effectively, thus maintaining the highest standard of ink quality for optimum performance.
8. Printing phase fixing device:
1) Integrated with an electromagnetic clutch brake device, this system elevates operational control and stability to new heights, ensuring consistent performance and reliability.
2) The advanced brake mechanism restricts machine operation during phase adjustments, preserving the original gear position fixed point, ensuring precision and stability across operations.
9. Oil supply device:
1) The mechanical oil pump operates with remarkable efficiency, ensuring a consistent and reliable oil flow that safeguards the longevity and smooth function of the machine.
2) Experience seamless operation with our state-of-the-art circulating oil supply system, ensuring uniform inking of gears while maintaining a perfectly balanced oil level across each group for unparalleled performance.
Three-die cutting section
1. Die roller (lower roller)
1) With an outer diameter of φ360mm, excluding the die, this component delivers exceptional precision and unmatched durability in every performance.
2) Engineered from robust cast steel, its surface is meticulously ground and plated with hard chrome, offering enhanced resilience and an extended lifespan.
3) Features balanced adjustment for superior operational stability, ensuring a smoother and more reliable workflow, making every operation effortless.
4) Designed with precision, the spacing between die fixing screw holes is 50mm x 50mm, ensuring secure and stable die placement for flawless results.
5) Compatible with a die height of 25.4mm, this design caters to a wide range of operational needs, offering versatility at its best.
6) Accommodates die cutting thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards, showcasing its versatile adaptability for diverse project demands.
2. Rubber pad roller (upper roller)
1) The outer wall boasts a diameter of φ388.9mm, engineered for optimal performance and long-lasting durability.
2) Crafted from durable cast steel with a ground surface and hard chrome plating, it promises robust, long-term performance, standing the test of time.
3) Balanced adjustment enhances operational stability, ensuring smooth and efficient processes that streamline your workflow with ease.
4) Equipped with an electric adjustment system for the gap with the die roller, it optimizes precision with remarkable efficiency, elevating your operational standards.
5) Featuring a pad thickness of 8mm with an outer diameter of φ404.9mm and a width of 250mm, it is designed for durability and effectiveness, meeting the highest industry standards.
3. Transverse movement and repair device:
1) The mechanical transverse of 40mm with a floating device, alongside an automatic die-cutting uniform scale, compensates for line speed to ensure even pad wear, extending service life significantly.
2) An innovative electric repair device improves pad reuse rate, allowing for 3-4 repairs, significantly reducing costs and minimizing waste for greater environmental consciousness.
3) The pneumatic automatic separation device for the die-cutting roller drastically minimizes pad wear, significantly increasing the service life and reliability of the equipment.
4. Plate-free fixture:
1) Experience the revolution of fast, interchangeable die-cutting with multifunctionality in one, eliminating the need for templates in conventional boxes and enhancing efficiency.
2) Delivers unparalleled efficiency akin to thin knife slotting, leading to substantial production cost savings and improved operational output.
3) Thirteen servo motors facilitate electrical adjustment of pre-pressure, pressure lines, and plate-free knife ring size. Achieve effortless one-key slotting size adjustment by simply inputting cardboard dimensions, offering unmatched simplicity and convenience.
4. Transmission gear:
1. Crafted from premium 40Cr high-quality alloy steel, this gear is tempered, ground, and nitrided, ensuring exceptional durability, strength, and reliability for demanding applications.
2. Revel in the seamless operation and whisper-quiet performance offered by our state-of-the-art six-level precision system. Crafted with an uncompromising hardness of HRC55-60, this feature promises an extraordinary lifespan and minimal wear, delivering consistently vibrant print color accuracy that withstands the test of time.
3. Experience the innovative keyless connection technology, harmoniously integrating all transmission components, including the shaft and gear, through the advanced expansion sleeve. This design eradicates connection gaps, making it remarkably suitable for enduring high-speed performance under extensive torque, even during prolonged use.
5. Cutting-Edge Oil Supply Device:
1) Designed with precision, this system includes a robust mechanical oil pump that ensures efficient, perpetual oil supply cycling, thereby optimizing the machinery's overall performance and longevity.
2) The system boasts a sophisticated circulation oil supply mechanism that guarantees balanced and uniform lubrication of gears, while maintaining optimal oil levels across each group. This not only enhances the machinery's reliability but also its efficiency and durability.
3) Embrace the excellence of a closed spray lubrication system, meticulously engineered for superior lubrication. This ensures impeccable transmission accuracy, significantly extending the life of the machine and maintaining peak operational standards.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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