| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 high-definition water-based ink printing machinery
Introducing the 5+1 high-definition water-based ink printing machinery, a marvel of advanced packaging printing technology that seamlessly blends multi-color high-precision printing with eco-friendly energy savings and intelligent control systems. Tailored for excellence in cartons, paper boxes, and flexible packaging, this machinery boasts a core configuration of five independent printing units paired with a multifunctional efficiency unit. Whether it's glazing, die-cutting, or spot color applications, this dynamic equipment ensures one-time molding and surface treatment of intricate designs, catapulting production efficiency and print quality to unprecedented heights. Delve further into its core technology, application scenarios, and performance parameters to discover unsurpassed capabilities:
1. Core technology and functional advantages
Five sets of high-precision printing system
Independent five-color printing unit: Each module, armed with FLEXO flexographic prowess, accommodates water-based inks aligned with EU REACH standards, emitting VOC levels below 100ppm-ideal for delicate items such as food and pharmaceutical packaging.
Micron-level color registration accuracy: Harnessing the power of servo motor drive and 360° electric phase fine-tuning, this system achieves a remarkable color registration accuracy of ±0.5mm (on flat cardboard), prints text as small as 1.5mm, and reproduces dots with an accuracy of ±0.1mm.
Quick plate change design: Featuring a pneumatic locking and track sliding structure, this innovative design allows plate changes in under 10 minutes, enabling anilox roller replacement without halting the machine, optimizing uptime and efficiency.
Multifunctional efficiency unit (+1 configuration)
Water-based glazing module: This integrated chamber scraper glazing system delivers both partial and full glazing, enhancing surface gloss and durability, while drying swiftly at 30 meters/minute.
Die-cutting/slotting function: Select models are outfitted with a linkage die-cutting unit for efficient creasing, slotting, and die-cutting of corrugated cardboard, reducing reliance on subsequent processes.
Spot color printing expansion: Customize the sixth unit as a spot color channel to fulfill the demands of special inks, including metallic and fluorescent hues, expanding your creative possibilities.
Intelligent automation control system
PLC + touch screen operation: Incorporates Siemens PLC with a 10.4-inch color touch screen, supporting parameter presets, fault diagnostics, and comprehensive production data analysis, including output and energy metrics.
Remote monitoring (optional): The Industrial Internet of Things (IIoT) module allows for remote equipment monitoring, proactive alerts, and seamless OTA firmware updates, minimizing operational and maintenance expenses.
Tension closed-loop control: Equipped with a responsive tension sensor and servo motor linkage, this system precisely adjusts paper tape tension in real-time, safeguarding against printing deviations.
Efficient drying and environmentally friendly design
Three-stage hot air drying: An integrated hot air drying module, adjustable between 50-120ºC, supplemented by infrared radiation, achieves drying speeds of 30 meters/minute, catering to films and paper alike.
Ink zero waste system: With the rubber wheel idling automatically upon machine stoppage, the pneumatic diaphragm pump dispenses ink via an independent motor, enabling rapid color changes (<5 minutes) and ink recycling, optimizing sustainability.
2. Key technical parameters
Project Parameter range Advantages
Printing width 1400-2000mm (optional customization) This adaptability supports three-, five-, and seven-layer corrugated cardboard and expansive films, making it a versatile choice for diverse needs.
Applicable materials Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil This machinery is compatible with an extensive range of packaging substrates, ensuring versatility and adaptability.
Mechanical speed 10-70 meters/minute (stepless speed regulation) Experience precise low-speed debugging and efficient high-speed production, achieving excellence across all operational phases.
Experience unparalleled precision with our color registration accuracy at an industry-leading ±0.5-0.8mm, ensuring the superior quality needed for intricate and fine pattern printing.
Our High Speed Definition Ink Printing Machine operates on a 380V/50Hz power supply, with a versatile total power range of 25-40kW. This energy-efficient powerhouse boasts a design that reduces energy consumption by 15% compared to traditional models, contributing to both cost savings and environmental sustainability.
With dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, the modular design of our machine allows for seamless integration into a workshop layout. This facilitates not only easy installation but also convenient maintenance, streamlining your operational processes.
3. Explore the vast Application Areas and Ideal Scenarios for our machine:
Packaging Printing Excellence
Carton / Paper Box Printing: Achieve vibrant multi-color graphics and glazing in a single workflow. Ideal for e-commerce logistics boxes and gift boxes, this feature streamlines production and elevates product presentation.
Soft Packaging Perfection: Our machine supports the high-precision printing of film materials, making it perfect for producing food bags and daily chemical packaging bags, ensuring top-notch quality and visual appeal.
Labels and Logos Craftsmanship
Industrial Labels: Capable of two-color overprinting for batch numbers and QR codes, our machine meets the stringent color accuracy requirements for GMP certification, elevating your labeling standards.
Anti-counterfeiting Labels: Enhance product security by combining spot color printing with local glazing, significantly boosting anti-counterfeiting properties and product integrity.
Special Material Processing Mastery
Aluminum Foil and Composite Materials: Our machine's high-precision printing capabilities make it ideal for pharmaceutical aluminum foil packaging and electronic component shielding materials, ensuring precision and efficiency in specialized applications.
IV. Intelligent Design with a Human Touch
Streamlined Maintenance and Safety Assurance
Our machine features modular wearing parts such as anilox rollers and rubber rollers with standardized interfaces for easy replacement. Key components, including chains and gears, boast a lifespan exceeding 8,000 hours, ensuring reliability and reduced downtime.
Safety is paramount with our fully enclosed protective cover, equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts. These features meet stringent CE safety standards, offering peace of mind in your operations.
Efficient Data Management
Our system generates detailed production reports, providing real-time data on printing speed, ink usage, and downtime. This supports efficient production analysis, helping you optimize performance and output quality.
The CIP4 data interface seamlessly connects with enterprise ERP systems, ensuring smooth transmission of orders and process parameters for an integrated production workflow.
V. Comprehensive After-Sales Service and Certification
Exceptional Warranty and Maintenance: Benefit from a 1-year warranty on the entire machine, with extended coverage of 2 years for core components. Enjoy 7×24 hours remote diagnostics and engineer on-site service within 48 hours for domestic locations, ensuring minimal disruption and maximum support.
Environmental Certification: Our commitment to sustainability is underscored by our water-based ink, which has passed the EU REACH certification. Additionally, our equipment complies with the ISO 14001 environmental management system, affirming our dedication to eco-friendly practices.
Quality Certification: Our machine has passed CE certification, and we use only imported brands for key components like motors and sensors, guaranteeing reliability and high performance in every operation.
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