Product Description
1. Paper feeding section:
Embark on a journey of seamless paper feeding with our servo pressure-free extended paper feeding front edge. This state-of-the-art design eliminates the need for paper guide rubber rollers and embossing roller pressure feeding. The cardboard glides effortlessly to the printing roller through the innovative front edge vacuum. The synchronous power input gear of the paper feeding section's intermittent divider and the vacuum paper guide wheel's outer circle work in harmony. Simplified operations mean no more tedious adjustments of rubber roller pressures, allowing for extended auxiliary paper feeding time and straightforward paper feeding adjustments.
Experience precision with the French-inspired Martin front edge paper feeding system. The tabletop tilts and lifts to manage paper feeding efficiently, minimizing potential jams and protecting your cardboard integrity. Ideal for single and curved corrugated cardboard, the system features a snail-type suction blower, concentrating its powerful suction on high-strength and heavier cardboards. The light-pressure bearing wheel frame gracefully handles increased weight as the table lifts, ensuring swift, obstruction-free feeding, and advancing the speed of the bellows in the pressure-free section to new heights.
Our pressure-free front edge paper feeding system is a revolutionary solution that preserves the integrity of your cardboard. By eliminating the paper guide rubber roller, it safeguards the physical properties of your materials, ensuring they remain pristine, granting manufacturers greater paper selection freedom. The cancellation of this traditional mechanism means your cardboards are free from potential damage during transport, achieving a reliability that is unparalleled by other systems.
1. Machine clutch:
1) Safety is paramount with our electric control machine clutch. An alarm bell persistently alerts during movement, creating a safer environment for operators.
2) Equipped with an advanced pneumatic interlocking device, ensuring precise and secure operation.
3) The main motor and fan utilize cutting-edge variable frequency technology. The motor and controller ensure energy efficiency, smooth start-ups, and are safeguarded with a motor start protection device.
2. Front edge paper feeding system
1) The intelligent suction-assisted paper feeding, powered by a robust 7.5KW fan, lets you adjust the air volume to match the cardboard's bend, guaranteeing uninterrupted feeding.
2) Quick and decisive: our cylinder-driven paper lifting and dropping mechanisms are designed for peak efficiency.
3) Achieve precision with one-button electric adjustments for side, front, and rear baffles.
4) The Taiwan super-resistant front edge paper feeding wheel is engineered for durability and resilience.
5) Flexible feeding options with our interval paper feeding device-choose continuous or interval paper feeding based on your needs.
6) Stay informed and in control with the seven-inch computer touch screen, displaying production volume and counting alarms.
3. Automatic zeroing device
1) Achieve precision with our electric and automatic zeroing on both the paper feeding and die-cutting units.
2) Optimize resources with our general carton automatic zeroing device, enabling accurate positioning with just two trial prints, reducing cardboard wastage.
4. Dust removal device
1) Boost printing quality with our brush dust removal device, effectively clearing impurities from the printed cardboard surface.
2) Efficiency meets accuracy with a storage order capacity of up to 999, ensuring precise automatic alignment.
3) Simplify operations with one-key alignment and slot size adjustments.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) The outer diameter of this remarkable component is 395mm, and when you include the plate, it expands to 405mm, offering a robust and precise fit.
2) The steel pipe boasts a meticulously ground surface, crowned with enduring hard chrome plating for enhanced durability and resilience.
3) Experience seamless operation with balance correction that ensures smooth, flawless functionality.
4) Featuring a ratchet fixed plate rolling shaft for secure and efficient performance.
5) Designed with a full plate hanging slot, it's crafted to accommodate 9mm hanging plate strips perfectly, providing versatility and convenience.
6) Ease of operation is assured as the foot switch enables electrically controlled forward and reverse rotation for loading and unloading printing plates.
2. Printing roller:
1) Commanding an outer diameter of 159mm, this printing roller is a testament to precision engineering.
2) Its steel pipe surface is flawlessly ground and hard chrome plated, ensuring longevity and superior performance.
3) Balance correction enhances smooth operation, making every print immaculate.
4) The printing roller features a manually adjustable gap dial, offering an adjustment range of 0-12mm to fine-tune your printing needs.
3. Upper and lower rollers for paper feeding:
1) With an upper roller outer diameter of 99mm and crafted from thick-walled steel pipe, this component includes a quick-adjustment paper guide wheel for seamless paper feeding.
2) The lower roller, boasting an outer diameter of 156mm, utilizes a thick-walled steel pipe with a ground surface and hard chrome plating for reliable performance.
3) Equipped with a manual gap dial adjustment, the paper feeding roller offers an adjustment range of 0-12mm to accommodate various paper thicknesses.
4. Steel anilox roller
1) Presenting an outer diameter of φ213, with mesh number options ranging from 180, 200, 220, 240, to 260 for tailored precision.
2) Its steel tube surface is both ground and mesh-pressed, topped with hard chrome plating to ensure uniform ink distribution.
3) Balance correction contributes to smooth operation, offering consistent dots and even inking across all applications.
4) This anilox roller is equipped with a wedge overrunning clutch, promoting even ink distribution and efficient ink washing.
5) Enjoy manual adjustment with the anilox gap dial to fine-tune your printing process.
5. Rubber roller:
1) With an outer diameter of φ200mm, this roller is engineered for exceptional performance.
2) The steel pipe is wrapped in wear-resistant rubber, balanced for durability and reliability.
3) Specially ground in the middle and high parts, this roller ensures superior ink transfer for impeccable print results.
4) The rubber boasts a hardness of 60-65 degrees, ideal for maintaining perfect print impressions.
5) The Yunmo motor operates quietly, using a silent motor for unobtrusive functionality.
6. Phase adjustment mechanism:
1) Incorporating a planetary gear business structure, this mechanism offers unparalleled precision.
2) The printing phase benefits from a digital 360-degree electric adjustment, allowing modifications during operation and at rest.
3) Lateral position adjustments are electrically controlled, with a distance range of ±10mm for versatile positioning.
7. Ink circulation
1) Featuring a pneumatic diaphragm pump, the ink circulation system ensures stable ink supply and is designed for easy, rapid operation and maintenance.
2) The ink filter is integral for removing impurities, ensuring clean and precise printing.
8. Printing phase fixing device:
1) Equipped with an electromagnetic clutch brake device, this component guarantees secure operation.
2) When adjusting the phase, this brake mechanism halts machine operation while maintaining the original gear position for accuracy.
9. Oil supply device:
1) The mechanical oil pump ensures efficient oil circulation, contributing to the smooth operation of the machinery.
2) By providing circulating oil supply, it ensures even ink application on gears and maintains balanced oil levels across all groups.
Three-die Cutting Section: Elevate your die-cutting efficiency with our precision-engineered section, crafted for unparalleled performance.
1. Die Roller (Lower Roller): A cornerstone of reliability and durability, designed to deliver consistent results with every use.
1) With an impressive outer diameter of φ360mm (excluding die), this component ensures precision in every cut.
2) Constructed from premium cast steel, its surface is skillfully ground and hard chrome plated for unmatched resilience.
3) Featuring balanced adjustment, it enhances operational stability, allowing for seamless performance.
4) The strategic spacing of die fixing screw holes at 50mm*50mm ensures secure and precise die placement.
5) Designed for versatility, it accommodates dies with a height of 25.4mm effortlessly.
6) Supports die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, offering flexibility for varied applications.
2. Rubber Pad Roller (Upper Roller): Engineered for excellence with a solid structure, this roller enhances the die-cutting process.
1) Proudly boasting an outer wall diameter of φ388.9mm, ensuring comprehensive coverage and precision.
2) Like its counterpart, it's made from high-grade cast steel, expertly ground and hard chrome plated for strength and longevity.
3) Balanced adjustment mechanisms further improve stability, ensuring flawless operation.
4) Enables effortless electric adjustment of the gap with the die roller, enhancing operational flexibility.
5) Designed with an 8mm pad thickness (outer diameter: φ404.9mm), and a width of 250mm, it ensures robust performance.
3. Transverse Movement and Repair Device: A marvel of innovation, this device extends the lifespan of your die-cutting pads.
1) Featuring a mechanical transverse movement of 40mm with a floating device, it ensures the die-cutting pad wears evenly, thus boosting its longevity.
2) Equipped with an electric repair device, it significantly enhances the reuse rate of pads, allowing for 3-4 repairs.
3) The pneumatic automatic separation device for die-cutting rollers minimizes pad wear, thereby extending their service life.
4. Plate-free Fixture: A revolutionary approach to die-cutting, combining speed and versatility without the need for templates.
1) Experience rapid interchangeability with multi-functionality, perfect for conventional boxes without additional templates.
2) Matches the efficiency of thin knife slotting, reducing production costs while maintaining quality.
3) With 13 servo motors at your command, adjust pre-pressure, pressure lines, and knife ring sizes with ease through a simple input system, making slotting adjustments swift and user-friendly.
4. Transmission Gear: Robust and precise, our transmission gear ensures smooth, quiet operation and longevity.
1. Crafted from 40Cr high-quality alloy steel, it's tempered, ground, and nitrided for superior hardness and endurance.
2. With six-level precision, it guarantees smooth operation with low noise, while its hardness (HRC55-60) ensures long-lasting performance.
3. Utilizing keyless connection (expansion sleeve) for all transmission parts, it eliminates connection gaps, making it ideal for high-speed operations with large torque.
5. Oil Supply Device: Engineered for optimal performance, this device ensures your machine operates smoothly and efficiently.
1) Featuring a mechanical oil pump, it guarantees a consistent oil supply cycle, enhancing machine reliability.
2) The circulation oil supply system provides uniform oiling of gears, maintaining balanced oil levels across all groups.
3) Employing a closed spray lubrication system, it ensures the accuracy and longevity of transmission, keeping everything running smoothly.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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