| Customization: | Available |
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| After-sales Service: | / |
| Warranty: | The Whole Device Has a 12-Month Free Warranty. |
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Introducing the remarkable, two-color chain-type water-based ink printer whose innovative design and functionality elevate the standards of printing excellence.
I. Core Functions and Technical Advantages
1. Two-Color High-Precision Printing System
Our sophisticated dual-group independent printing unit, featuring two dedicated water-based ink modules, seamlessly delivers simultaneous two-color outputs-whether it's a primary and secondary color or a special color with patterns-ensuring unmatched one-time molding for even the most intricate designs.
Harnessing the power of FLEXO flexographic printing technology, this system utilizes a state-of-the-art water-based anilox roller ink supply, coupled with a high-precision ceramic anilox roller (300-600LPI), guaranteeing flawless ink uniformity and exceptional clarity up to 1200dpi, producing text as fine as 1.5mm with dot reproduction precision of ±0.1mm.
With 360° phase electric fine-tuning, our advanced printing wheel offers a lateral adjustment of 20mm and supports comprehensive 360° electric fine-tuning, achieving impeccable color registration with an accuracy of ±0.8mm-perfectly catering to high-precision packaging requirements.
2. Chain Drive System
Our system boasts a robust roller chain drive structure that adheres to the ISO 606 standard, offering transmission efficiency surpassing 98%. Designed for durability, it withstands long-term high-load operations, adeptly adjusting to variable speeds ranging from 10-70 m/min to meet diverse production demands.
Featuring a cutting-edge circulating lubrication oil supply system, the integrated gearbox maintains optimal performance by minimizing operational noise to under 75dB and prolonging gear life by over 30%, ensuring unwavering color registration stability.
With automatic chain tension compensation, our innovative system employs a tension sensor and servo motor linkage for real-time chain tightness monitoring and adjustment, effectively mitigating printing deviations due to chain elongation.
3. Environmentally Friendly Water-Based Ink Printing Technology
Our versatile water-based ink compatibility supports water-soluble FLEXO ink in alignment with EU REACH regulations, with VOC emissions below 100ppm and no irritating odor, making it ideal for sensitive packaging applications like food and pharmaceuticals.
Featuring an ink automatic circulation system, our machine prevents ink drying during stoppages with its automatic idling rubber wheel, while a pneumatic diaphragm pump and independent ink-distributing motor ensure zero ink waste and rapid color transitions, achieving a swift color change in under 5 minutes.
Integrated with a powerful hot air drying system, our three-stage hot air drying module offers adjustable temperatures from 50-120ºC and a drying speed reaching 30 m/min, effectively catering to the drying requirements of diverse materials, including film and paper.
2. Key Technical Parameters
Item Parameter Range Advantages
Printing width of 1400-2000mm offers optional customization, making it supremely adaptable for three-, five-, and seven-layer corrugated cardboard as well as broad-width films.
Compatible with a variety of materials such as cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil, this machine supports an array of packaging substrate needs.
With a mechanical speed of 10-70 meters/minute and stepless speed regulation, it offers precise low-speed debugging and efficient high-speed production capabilities.
Industry-leading color registration accuracy of ±0.8mm guarantees exceptional fine pattern printing to meet even the most demanding design specifications.
Operating at a power supply of 380V/50Hz with a total power consumption of 25-40kW, this energy-efficient design conserves 15% more power compared to conventional equipment.
The system's dimensions-8-12 meters in length, 2.5 meters in width, and 2.8 meters in height-feature a modular design that simplifies workshop layout and maintenance.
3. Intelligent and Humanized Design
1. Automatic Control System
Experience seamless efficiency with our intuitive PLC + touch screen operation! Equipped with a state-of-the-art Siemens PLC controller and a vivid 10.4-inch color touch screen, this system supports effortless parameter presets, fault diagnostics, and insightful production data statistics. Now, you can effortlessly track output, energy consumption, and downtime, ensuring optimal productivity at your fingertips.
Revolutionize your operational oversight with our optional Remote Monitoring Function! Harnessing the power of the Industrial Internet of Things (IIoT), this feature enables remote monitoring of equipment status, proactive early warning notifications, and seamless OTA firmware upgrades. Elevate your operation and maintenance efficiency to unprecedented heights.
2. Effortless Quick Plate Change and Maintenance
Discover cutting-edge convenience with our Track Sliding Printing Unit! Designed with a pneumatic locking and electric opening/closing structure, this innovative feature reduces plate change time to under 10 minutes. What's more, you can replace the anilox roller without even halting the machine, streamlining your workflow like never before.
Experience unmatched ease with our Modular Wearing Parts Design! Featuring standardized interfaces for consumables like the anilox roller, rubber roller, and scraper, replacements are a breeze. Plus, key components such as chains and gears boast a remarkable lifespan of over 8000 hours, ensuring minimal interruptions.
3. Uncompromising Safety Protection
Prioritize safety with our Fully Enclosed Protective Cover! Designed with a grating sensor and emergency stop button, it ensures human-machine isolation. An anti-winding shield on the transmission part fortifies protection, impeccably meeting CE safety standards for your peace of mind.
Safeguard against mishaps with our Ink Leakage Detection System! Featuring an integrated liquid level sensor and ink leakage alarm, it provides real-time monitoring of ink tank and pipeline status, effectively preventing pollution incidents and ensuring a clean, secure operation environment.
IV. Application Fields and Typical Cases
1. Core Application Scenarios
Redefine Packaging Printing: Achieve stunning graphic prints on cartons, paper boxes, and flexible packaging bags, including food bags and medicine boxes, with unparalleled precision and vibrancy.
Elevate Labels and Logos: Master the art of two-color overprinting for industrial labels, logistics labels, and anti-counterfeiting labels, delivering exceptional quality and security every time.
Special Material Processing Excellence: Enhance your capabilities with high-precision printing on aluminum foil, synthetic leather, and composite materials, ensuring superior results across diverse substrates.
2. Industry Cases
Transform Food Packaging with our remarkable solution! A leading dairy company has leveraged this machine to print milk cartons, utilizing water-based ink that meets FDA food contact standards. The result? An impressive 40% increase in annual production capacity.
Enhance Medical Labels with precision! A pharmaceutical factory employs two-color printing to synchronize drug batch numbers and anti-counterfeiting codes, meeting GMP certification requirements for color accuracy seamlessly.
V. After-Sales Service and Certification
1. Comprehensive Service System
Enjoy peace of mind with our unparalleled Warranty for the Whole Machine! Benefit from a 1-year warranty that extends to 2 years for core components, alongside a commitment to lifetime maintenance, ensuring enduring support.
Count on our unwavering Technical Support! Enjoy 7×24 hours of remote diagnosis, providing expert assistance whenever you need it, keeping your operations smooth and efficient.
Empower your team with our Free Training Service! We provide comprehensive operation training, process guidance, and a complimentary ink debugging manual, fostering expertise and confidence.
2. Certification Qualification
Achieve Environmental Excellence with our certified solutions! Our water-based ink has proudly passed the EU REACH certification, and our equipment fully complies with the ISO 14001 environmental management system, underscoring our commitment to sustainability.
Guarantee Quality Assurance with our robust certifications! Our solutions have passed CE certification, and key components such as motors and sensors are sourced from renowned imported brands, ensuring reliability and performance.
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