Product Description
1. Paper Feeding Section:
Dive into a realm of innovative sophistication with our state-of-the-art servo pressure-free, extended paper feeding front edge. This groundbreaking design eliminates the antiquated need for traditional paper guide rubber and embossing rollers. With graceful ease, cardboard transitions to the printing roller via pioneering front edge vacuum technology. The synchronized power input gear flawlessly aligns with the vacuum paper guide wheel's outer circle, simplifying operations while granting extended auxiliary paper feeding time. The result? Seamless adjustments and peak performance you can rely on.
Our paper feeding section is distinguished by the renowned French Martin front edge paper feeding structure, where the tilting tabletop lifts effortlessly for seamless paper feeding. Ingeniously designed with a low front and high back, it minimizes paper jams and prevents cardboard damage, ideally crafted for single and curved corrugated cardboards. The Martin bellows' snail-type suction blower emits concentrated power, proving especially effective for high-strength and heavy cardboards, ensuring flawless alignment. Our light-pressure bearing wheel frame design supports towering cardboard stacks, reducing weight load and amplifying bellows speed efficiency.
The cutting-edge pressure-free front edge paper feeding system triumphantly conquers the challenges of cardboard damage caused by traditional paper guide rubber rollers. It offers an impressive near-perfect preservation of cardboard's physical integrity, granting carton manufacturers a vast array of paper choices. By doing away with the traditional roller mechanism, it provides unmatched safeguarding for all cardboards during transport, achieving what was once thought impossible by other systems.
1. Machine Clutch:
1) Safety takes the spotlight with our electric control machine clutch. A continuous alarm bell ensures unwavering operator security during movement.
2) Pneumatic Interlocking Device:
3) Our sophisticated main motor and fan feature advanced variable frequency motors and controllers, fostering energy conservation and smooth startups. Enhanced with a motor start protection device, reliability is assured.
2. Front Edge Paper Feeding System:
1) This system embraces suction-assisted paper feeding with a versatile 7.5KW fan, dynamically adjusting air volume based on cardboard flexibility for seamless operation.
2) Utilizing robust cylinder-driven paper lifting and dropping, it guarantees swift and efficient handling like never before.
3) Revel in the ease of one-button electric adjustments for side, front, and rear baffles, offering convenience at your fingertips.
4) Outfitted with Taiwan's ultra-durable front edge paper feeding wheel, known for its unparalleled durability and wear resistance.
5) Opt for continuous or interval paper feeding with our adaptable interval paper feeding device, designed precisely to meet your needs.
6) The user-friendly seven-inch computer touch screen control not only displays production volume but also provides counting alerts, significantly boosting operational efficiency.
3. Automatic Zeroing Device:
1) Both paper feeding and die-cutting units are equipped with electric and automatic zeroing features, ensuring pinpoint precision and effortless operation.
2) Perfect for general carton applications, our automatic zeroing device allows for two trial prints for precise positioning, dramatically reducing cardboard wastage.
4. Dust Removal Device:
1) Our brush dust removal device in the paper feeding section efficiently eradicates impurities from the cardboard's printed surface, elevating the print quality to new heights.
2) With an impressive storage order capacity of up to 999, our system guarantees precise and efficient automatic alignment.
3) Experience the ease of one-key alignment and slot size adjustment, enhancing the user experience like never before.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) Crafted with precision, the outer diameter of this component stands at an impressive 395mm, extending to 405mm with the plate's outer diameter, ensuring optimal functionality.
2) With a masterful finish, the steel pipe's surface is meticulously ground and coated with a robust layer of hard chrome plating, ensuring unmatched longevity and resistance.
3) Our expert balance correction technology ensures that your operations remain seamless and uninterrupted, delivering consistent excellence at every turn.
4) With a ratchet fixed plate rolling shaft, this machinery is engineered for enhanced stability and unparalleled precision, ensuring flawless operation.
5) The full plate hanging slot is meticulously designed to accommodate 9mm hanging plate strips, offering unmatched versatility and ease of use for all your printing needs.
6) Effortless loading and unloading of printing plates is achieved through an electrically controlled foot switch, enabling smooth forward and reverse rotation, enhancing operational efficiency.
2. Printing roller:
1) With an outer diameter of 159mm, this component epitomizes precision, offering both outstanding design and functionality.
2) The surface of the steel pipe is finely ground and encased in a layer of hard chrome plating, showcasing durability and a sleek, polished finish.
3) Expert balance correction is skillfully implemented, ensuring smooth and consistent operation for exceptional printing results every time.
4) The manual adjustment of the printing roller's gap dial offers an impressive range of 0-12mm, delivering precision and flexibility for any printing task.
3. Upper and lower rollers for paper feeding:
1) The upper roller, featuring an outer diameter of 99mm, is crafted from robust thick-walled steel pipe and includes a quick-adjustment paper guide wheel for optimal paper handling.
2) The lower roller boasts an outer diameter of 156mm and is built from thick-walled steel pipe, with a ground surface and hard chrome plating for superior durability and performance.
3) Manual adjustment of the paper feeding roller's gap dial is available, with a precise adjustment range of 0-12mm, ensuring optimal configuration for every print job.
4. Steel anilox roller
1) This roller boasts an outer diameter of φ213, available with mesh numbers ranging from 180 to 260, offering customizable performance tailored to your specific needs.
2) The steel tube's surface receives expert grinding, with mesh precisely pressed, followed by hard chrome plating, ensuring exceptional inking performance and durability.
3) Precision balance correction guarantees smooth inking with consistent, high-quality dots for premium printing results.
4) An innovative wedge overrunning clutch is integrated into the anilox roller, designed to ensure even ink distribution and effective cleaning.
5) Manual adjustment of the anilox gap dial allows for precise control over the inking process, optimizing the quality of your prints.
5. Rubber roller:
1) The rubber roller, with an outer diameter of φ200mm, is meticulously optimized for efficient ink transfer, ensuring vibrant and accurate prints.
2) Wrapped in wear-resistant rubber, the roller's steel pipe is expertly balanced, promising maximum durability and long-lasting performance.
3) Specialized grinding in both the middle and high areas guarantees superior ink transfer and outstanding printing results, elevating your production quality.
4) The hardness of the rubber is precisely calibrated between 60-65 degrees, ensuring optimal resilience and peak performance in every application.
5) Equipped with a Yunmo silent motor, this component offers quiet and efficient operation, enhancing your work environment.
6. Phase adjustment mechanism:
1) Featuring a sophisticated planetary gear business structure, this mechanism ensures precise and reliable operational control.
2) The printing phase adjustment is electrically controlled, featuring a 360-degree digital interface that allows for adjustments both during operation and when stopped, ensuring flexibility and precision.
3) Electric lateral position adjustment provides a fine-tuning range of ±10mm, allowing for accurate alignment and superior printing precision.
7. Ink circulation
1) This mechanism is equipped with a pneumatic diaphragm pump, offering a stable ink supply and effortless maintenance, ensuring continuous high-quality output.
2) An efficient ink filter is incorporated, expertly removing impurities to guarantee pristine ink quality and vibrant prints.
8. Printing phase fixing device:
1) The device is equipped with an electromagnetic clutch brake, ingeniously engineered for unparalleled precision control during every operational phase.
2) When phase adjustments are required, the brake mechanism firmly secures the machine, preserving the original gear position with unmatched reliability and accuracy.
9. Oil supply device:
1) A mechanical oil pump guarantees a steady flow of oil supply circulation, ensuring uninterrupted and seamless machine operation.
2) The circulating oil supply system effectively ensures even inking of gears and maintains balanced oil levels across all groups, optimizing robust performance.
Three-die cutting section
1. Die roller (lower roller)
1) With an impressive outer diameter of φ360mm (exclusive of die), this precision-crafted component ensures outstanding performance.
2) Constructed from sturdy cast steel, the surface is meticulously ground and fortified with hard chrome plating, promising enduring durability.
3) Expertly balanced for seamless adjustment, this feature enhances stability during operation, ensuring consistently remarkable results.
4) Die fixing screw holes are precisely spaced at 50mm*50mm intervals, facilitating easy operation and setup.
5) Crafted to accommodate a die height of 25.4mm, offering unmatched versatility in application.
6) Capable of die cutting thicknesses of up to 16mm for three-layer boards and 13mm-15mm for five-layer boards, adapting to a wide variety of needs.
2. Rubber pad roller (upper roller)
1) The outer wall features an impressive dimension of φ388.9mm, providing robust support and precision.
2) Premium cast steel construction with a ground surface and hard chrome plating ensures extended longevity.
3) Balanced adjustments enhance stability, delivering operations that are consistently reliable and efficient.
4) Features an electric gap adjustment with the die roller, ensuring precision control and heightened efficiency.
5) The pad's thickness is precisely 8mm, with an outer diameter of φ404.9mm and a width of 250mm, ensuring excellent coverage and effectiveness.
3. Transverse movement and repair device:
1) Mechanical transverse movement of 40mm, paired with a floating device, allows automatic compensation for line speed, ensuring uniform die-cutting pad wear and significantly extending service life.
2) An advanced electric repair device significantly boosts the reuse rate of pads, allowing each to be efficiently repaired 3-4 times.
3) The pneumatic automatic separation device of the die-cutting roller minimizes pad wear, remarkably prolonging its service life.
4. Plate-free fixture:
1) This multifunctional fixture enables rapid die-cutting interchange without templates for standard boxes, significantly streamlining the process.
2) Achieves the same precise results as thin knife slotting, dramatically reducing production costs.
3) Equipped with 13 servo motors, this feature allows for electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size. By inputting the cardboard's dimensions, it allows one-key slotting size adjustments, highlighting ease and convenience.
4. Transmission gear:
1. Constructed from 40Cr high-quality alloy steel, this gear is meticulously tempered, ground, and nitrided, ensuring exceptional strength and durability.
2. With six-level precision, this component operates smoothly and quietly, with hardness ranging from HRC55-60, offering long-lasting performance that maintains printing color accuracy over time.
3. By incorporating a keyless connection, also known as an expansion sleeve, this state-of-the-art design establishes a seamless and gap-free integration between all transmission components, such as shafts and gears. This innovative approach ensures smooth and consistent high-speed operation, even when subjected to substantial torque conditions.
5. Advanced Oil Supply Device:
1) The system is equipped with a robust mechanical oil pump, which engages in a dependable and continuous oil supply cycle, ensuring the machinery operates seamlessly and efficiently.
2) Featuring a sophisticated circulation oil supply mechanism, this system ensures that gear lubrication is evenly distributed and oil levels are consistently balanced across all groups. This promotes optimal performance, longevity, and heightened efficiency for the machinery.
3) By employing a closed spray lubrication system, this advanced method guarantees precise transmission accuracy while significantly extending the operational life of the machinery, ensuring enduring performance and reliability.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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