| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 high-definition water-based ink printing machinery
Dive into the realm of cutting-edge packaging solutions with our 5+1 high-definition water-based ink printing machinery. This extraordinary piece of equipment is designed for the future, seamlessly blending multi-color high-precision printing with eco-friendly innovations and intelligent control systems. Perfect for industries necessitating meticulous print quality-such as cartons, paper boxes, and flexible packaging-this machine transforms production landscapes. Boasting five dedicated printing units alongside a multifunctional efficiency unit for glazing, die-cutting, or spot color application, it streamlines complex graphics into a single, flawless creation. Experience heightened efficiency and quality with our comprehensive analysis of core technology, application scenarios, and performance metrics:
1. Core technology and functional advantages
Five sets of high-precision printing system
Delve into unparalleled precision with our independent five-color printing unit. Harnessing the power of FLEXO flexographic technology, this advanced module supports water-based inks compliant with EU REACH standards. With VOC emissions kept under 100ppm, it's ideal for sensitive packaging realms like food and pharmaceuticals, ensuring safety without compromising quality.
Achieve micron-level color perfection with our sophisticated servo motor and 360° electric phase fine-tuning. With color registration accuracy reaching an impressive ±0.5mm on flat cardboard, print the tiniest texts at 1.5mm with dot reproduction accuracy of ±0.1mm, ensuring superb clarity and precision.
Experience seamless efficiency with our quick plate change design. Leveraging pneumatic locking paired with a track sliding mechanism, plate changes are executed in under 10 minutes. Plus, enjoy the convenience of replacing the anilox roller without any downtime-maximizing productivity like never before.
Multifunctional efficiency unit (+1 configuration)
Enhance your prints with our water-based glazing module, which features an integrated chamber scraper system for both partial and full glazing. Amplify your surface's gloss and durability with a drying speed of 30 meters/minute, ensuring a pristine finish that stands the test of time.
Optimize your processes with our die-cutting/slotting function. Select models come equipped with a linkage die-cutting unit, facilitating creasing, slotting, and die-cutting of corrugated cardboard. This innovation reduces dependency on subsequent processes, streamlining your production workflow.
Expand your creative potential with our customizable spot color printing expansion. The sixth unit can be tailored to include a spot color channel, meeting the diverse needs of special inks like metallic and fluorescent colors, allowing your designs to truly stand out.
Intelligent automation control system
Revolutionize operations with our PLC + touch screen interface. Featuring Siemens PLC and a vivid 10.4-inch color touch screen, this system supports parameter presets, fault diagnostics, and comprehensive production data analytics, including output and energy consumption, ensuring optimal efficiency.
Stay ahead with our optional remote monitoring features. Through the Industrial Internet of Things (IIoT) module, operators can monitor equipment status remotely, receive early warnings, and perform OTA firmware upgrades, significantly reducing operation and maintenance costs.
Ensure precision with our tension closed-loop control. Equipped with a tension sensor and servo motor linkage, it adjusts paper tension in real-time, eliminating printing deviations and maintaining impeccable print integrity.
Efficient drying and environmentally friendly design
Achieve optimal drying with our three-stage hot air drying system. The integrated module, adjustable between 50-120ºC, works in tandem with infrared radiation for auxiliary drying, reaching speeds of up to 30 meters/minute, accommodating both film and paper materials with ease.
Embrace sustainability with our ink zero waste system. The rubber wheel idles automatically when the machine halts, while a pneumatic diaphragm pump and independent ink-distributing motor facilitate rapid ink color changes in under 5 minutes, promoting ink recycling and resource efficiency.
2. Key technical parameters
Project Parameter range Advantages
Printing width 1400-2000mm (optional customization) Embrace versatility with our adaptable printing widths, suitable for diverse materials such as three-, five-, and seven-layer corrugated cardboard and expansive film widths.
Applicable materials Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil Explore limitless possibilities with compatibility across a variety of packaging substrates, tailored to your unique needs.
Mechanical speed 10-70 meters/minute (stepless speed regulation) Experience unmatched precision and efficiency, with low-speed debugging for accuracy and high-speed production capabilities that redefine productivity norms.
Color registration accuracy ±0.5-0.8mm, an industry-leading precision, perfectly catering to the demands of intricate and refined pattern printing needs.
Power supply specifications: 380V/50Hz, with a total power range of 25-40kW. Boasting an energy-efficient design, this machine conserves up to 15% more electricity compared to traditional equipment, making it an eco-friendly choice for your business.
Dimensions span 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height). The modular design ensures seamless integration within any workshop layout and facilitates effortless maintenance.
3. Application Areas and Typical Scenarios
Packaging Printing
Carton / Paper box applications: Achieve multi-color graphics and glazing effortlessly in one process, ideal for diverse packaging needs like e-commerce logistics boxes and luxury gift boxes.
Soft Packaging: Offers high-precision printing capabilities for film materials, highly suitable for food bags and daily chemical packaging, ensuring clarity and quality.
Labels and Logos
Industrial Labels: Capable of two-color overprinting for batch numbers and QR codes, ensuring color accuracy that aligns with stringent GMP certification requirements.
Anti-counterfeiting Labels: Integrates spot color printing with local glazing to significantly enhance the anti-counterfeiting features of various products.
Special Material Processing
Aluminum Foil and Composite Materials: Excelling in high-precision printing, this is perfect for pharmaceutical aluminum foil packaging and shielding materials for electronic components.
IV. Intelligent and Humanized Design
Quick Maintenance and Safety Protection
Modular consumables such as anilox rollers and rubber rollers feature standardized interfaces for easy replacement. Key components, like chains and gears, boast a remarkable lifespan exceeding 8,000 hours.
Fully enclosed protective cover: Equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, fully compliant with CE safety standards, ensuring a safe operational environment.
Data Management
Production Report Generation: Offers real-time data recording including printing speed, ink usage, and downtime, thus supporting comprehensive production efficiency analysis.
CIP4 Data Interface: Seamlessly connects with enterprise ERP systems, enabling smooth transmission of orders and intricate process parameters.
V. After-sales Service and Certification
Warranty and Maintenance: Enjoy a 1-year full machine warranty, with core components extended to 2 years. Benefit from 7×24 hour remote diagnosis and a guarantee of engineer on-site service within 48 hours (domestic).
Environmental Certification: The water-based ink proudly meets EU REACH certification standards, and the equipment is compliant with the ISO 14001 environmental management system, highlighting our commitment to sustainability.
Quality Certification: Passed CE certification. With key components like motors and sensors sourced from renowned international brands, ensuring unparalleled quality and reliability.
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