| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 high-definition water-based ink printing machinery is a state-of-the-art packaging printing equipment that seamlessly combines multi-color, high-precision printing with eco-friendly and energy-saving technologies, alongside intelligent control systems. Primarily utilized in the production of cartons, paper boxes, and flexible packaging, this machine features a core configuration of five independent printing units paired with one multifunctional efficiency unit (for tasks such as glazing, die-cutting, or spot color printing). This setup enables one-time molding and surface treatment for intricate designs, markedly boosting production efficiency and printing quality. Below is a detailed breakdown of its core technology, application scenarios, and performance parameters:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing Systems
Independent Five-Color Printing Unit: Each module harnesses the power of FLEXO flexographic technology and accommodates water-based inks, adhering to EU REACH regulations. It maintains VOC emissions below 100ppm, making it ideal for packaging sensitive products like food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Through a servo motor drive and 360° electric phase fine-tuning, the color registration precision is an impressive ±0.5mm (when the cardboard is flat). It can print text as small as 1.5mm with dot reproduction accuracy of ±0.1mm.
Quick Plate Change Design: With a pneumatic locking and track sliding structure, the plate change time is under 10 minutes, allowing the anilox roller to be swapped without halting the machine.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: This module incorporates an integrated chamber scraper glazing system capable of executing partial or overall glazing. It enhances surface gloss and wear resistance, achieving drying speeds of 30 meters per minute.
Die-Cutting/Slotting Function: Select models come with a linkage die-cutting unit facilitating the creasing, slotting, and die-cutting of corrugated cardboard, thereby minimizing reliance on subsequent processes.
Spot Color Printing Expansion: The sixth unit can be tailored as a spot color channel to cater to specialized inks such as metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Equipped with Siemens PLC and a 10.4-inch color touch screen, it supports parameter presets, fault diagnostics, and production data analytics (covering metrics like output and energy consumption).
Remote Monitoring (Optional): The Industrial Internet of Things (IIoT) module allows for remote equipment status monitoring, early warning notifications, and OTA firmware upgrades, effectively reducing operation and maintenance costs.
Tension Closed-Loop Control: Outfitted with a tension sensor and servo motor linkage, this system dynamically adjusts paper tape tension, eliminating printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: This process utilizes an integrated hot air drying module, adjustable between 50-120ºC, supported by infrared radiation for auxiliary drying. It achieves drying speeds of 30 meters per minute, adapting to various materials like film and paper.
Ink Zero Waste System: The rubber wheel enters idle mode when the machine halts, while the pneumatic diaphragm pump, paired with an independent ink-distributing motor, facilitates rapid ink color changes in under 5 minutes and ensures recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (Optional Customization) - Perfect for three-, five-, and seven-layer corrugated cardboard and wide-width films.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil - Supports a broad spectrum of packaging substrates.
Mechanical Speed: 10-70 meters/minute (Stepless Speed Regulation) - Ensures precise low-speed debugging and efficient high-speed production.
Color registration accuracy: With an unparalleled precision of ±0.5-0.8mm, our technology sets the industry benchmark. It perfectly caters to the demand for exquisite, fine-pattern printing, ensuring every detail is captured with stunning clarity.
Power supply power: Utilizing a robust 380V/50Hz power system, with a total power range of 25-40kW, our machine boasts an innovative energy-saving design. Experience up to 15% more power efficiency compared to traditional equipment, offering both eco-friendliness and cost savings.
Dimensions: Designed with a versatile modular structure, measuring 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, this machine is the epitome of space efficiency. It seamlessly integrates into any workshop environment, ensuring straightforward layout and maintenance.
3. Application areas and typical scenarios: Discover the versatility and wide-ranging applications of our cutting-edge printing technology.
Packaging printing: Elevate your packaging solutions with vibrant, high-resolution prints tailored for diverse market needs.
Carton / Paper box: Achieve seamless multi-color graphics and glazing in a single pass, ideal for e-commerce logistics boxes, sophisticated gift boxes, and more. Experience efficiency like never before.
Soft packaging: Our machine supports the high-precision printing of film materials, making it perfect for food bags and daily chemical packaging. Delight in the ability to produce detailed and clear prints for your packaging needs.
Labels and logos: Create striking labels and logos that stand out, enhancing brand visibility and product appeal.
Industrial labels: Ensure exceptional color accuracy with two-color overprinting of batch numbers and QR codes. Our solution meets GMP certification requirements, promising reliability and quality in every print.
Anti-counterfeiting labels: Enhance product security with spot color printing and localized glazing, boosting anti-counterfeiting measures and protecting brand integrity.
Special material processing: Tackle challenging materials with precision and confidence.
Aluminum foil and composite materials: Achieve high-precision printing for pharmaceutical aluminum foil packaging and electronic component shielding materials, ensuring quality and compliance.
IV. Intelligent and humanized design: Experience the future of printing with features that prioritize both advanced technology and user-centric design.
Quick maintenance and safety protection: Simplified maintenance processes and enhanced safety features ensure continuous operation and operator safety.
Modular wearing parts: Standardized interfaces for anilox rollers, rubber rollers, and other consumables make replacement easy. Key components, including chains and gears, boast a lifespan exceeding 8,000 hours, minimizing downtime.
Fully enclosed protective cover: Equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, our machine is designed to meet stringent CE safety standards, ensuring operator safety at all times.
Data management: Harness the power of data to optimize your production processes.
Production report generation: Benefit from real-time data recording of printing speed, ink usage, downtime, and more. Our system supports comprehensive production efficiency analysis, enabling informed decision-making.
CIP4 data interface: Seamlessly connect to your enterprise ERP system for smooth transmission of orders and process parameters, optimizing workflow and operational efficiency.
V. After-sales service and certification: Enjoy peace of mind with our comprehensive support and certification guarantees.
Warranty and maintenance: We offer a 1-year warranty on the entire machine, with core components covered for 2 years. Benefit from 7×24 hour remote diagnosis and promise engineer on-site service within 48 hours (domestic), ensuring your operations are never interrupted.
Environmental certification: Our water-based ink has achieved EU REACH certification, and our equipment adheres to the ISO 14001 environmental management system, demonstrating our commitment to sustainability.
Quality certification: Fully certified, our machine has passed CE certification. Key components, including motors and sensors, are sourced from reputable imported brands, ensuring unmatched quality and performance.
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