| Customization: | Available |
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| After-sales Service: | / |
| Warranty: | The Whole Device Has a 12-Month Free Warranty. |
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Introducing the sophisticated and efficient two-color chain-type water-based ink printer, a marvel of modern technology ready to revolutionize your printing experience.
I. Core Functions and Technical Advantages
1. Two-Color High-Precision Printing System
Dual-group independent printing unit: This advanced system features two separate water-based ink printing modules enabling simultaneous dual-color outputs (e.g., primary + secondary, or custom color + design), achieving seamless production of intricate graphics in a single pass.
FLEXO Flexographic Printing Technology: Employing a state-of-the-art water-based anilox roller ink delivery system, together with a high-precision ceramic anilox roller (300-600LPI), ensures consistent ink transfer and printing clarity reaching impressive 1200dpi. This technology allows printing text as small as 1.5mm, with dot reproduction precision of ±0.1mm.
360° Phase Electric Fine-Tuning: With the ability to adjust the printing wheel 20mm in either direction and offering 360° electric phase fine-tuning, the system achieves superior color registration accuracy of ±0.8mm, perfectly catering to high-precision packaging requirements.
2. Chain Drive System
Roller Chain Drive Structure: Utilizing a high-strength roller chain (ISO 606 standard) ensures a transmission efficiency exceeding 98%, allowing for sustained high-load performance and adapting seamlessly to variable speeds ranging from 10 to 70 m/min.
Circulating Lubrication Oil Supply System: The gearbox features an integrated automatic circulating lubrication system that minimizes operational noise to below 75dB while prolonging gear life by over 30%, ensuring unwavering color registration stability.
Automatic Chain Tension Compensation: Equipped with a tension sensor and servo motor linkage, the system continuously monitors chain tension and adjusts in real-time to prevent printing deviations caused by chain elongation.
3. Environmentally Friendly Water-Based Ink Printing Technology
Water-Based Ink Compatibility: Compatible with water-soluble FLEXO ink, adhering to EU REACH regulations, featuring VOC emissions under 100ppm. This ensures no irritating odors, making it ideal for sensitive packaging applications, including food and pharmaceuticals.
Ink Automatic Circulation System: During machine downtime, the rubber wheel idles automatically to prevent ink drying. The pneumatic diaphragm pump delivers ink with an independent ink-distributing motor, achieving zero ink wastage and rapid color change in under 5 minutes.
Hot Air Drying System: Incorporating a three-stage hot air drying module with adjustable temperatures from 50-120ºC, this system ensures a drying speed of up to 30 m/min, catering to the drying demands of various materials like film and paper with ease.
2. Key Technical Parameters
Item Parameter Range Advantages
Printing Width: 1400-2000mm (customization available), ideal for three-, five-, and seven-layer corrugated cardboard and broad-width films.
Applicable Materials: Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil, supporting a diverse array of packaging substrates.
Mechanical Speed: 10-70 meters/minute with stepless speed regulation, allowing precise low-speed debugging and highly efficient high-speed production.
Color Registration Accuracy: ±0.8mm, leading the industry with precision to meet the demands of fine pattern printing.
Power Supply Power: 380V/50Hz, total power 25-40kW, designed for energy efficiency, saving 15% more power compared to traditional equipment.
Dimensions: 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height), featuring a modular design for easy workshop layout and maintenance.
3. Intelligent and Humanized Design
1. Automatic Control System
Experience seamless control with our advanced PLC & touch screen operation system. Utilizing the renowned Siemens PLC controller paired with a vibrant 10.4-inch color touch screen, this machine effortlessly supports parameter presets, fault diagnosis, and comprehensive production data statistics, including output metrics, energy consumption, and downtime analysis.
Elevate operational efficiency with our optional Remote Monitoring Function. Through the power of the Industrial Internet of Things (IIoT) module, you can remotely oversee equipment status, receive early warning alerts, and perform Over-the-Air (OTA) firmware upgrades, significantly boosting both operation and maintenance productivity.
2. Rapid Plate Change & Maintenance: Ensuring minimal downtime for maximum productivity.
Optimize your workflow with our Track Sliding Printing Unit. This cutting-edge unit features a pneumatic locking mechanism coupled with an electric opening and closing structure, enabling plate changes in under 10 minutes. Furthermore, the anilox roller can be swapped out without interrupting operations.
Revolutionize maintenance with our Modular Wearing Parts Design. Essential components like the anilox roller, rubber roller, and scraper utilize standardized interfaces for easy replacement. Impressively, key components such as chains and gears boast a lifespan exceeding 8000 hours.
3. Comprehensive Safety Protection: Prioritizing safety at every step.
Our Fully Enclosed Protective Cover is equipped with a grating sensor and emergency stop button to ensure human-machine isolation. Additionally, an anti-winding shield is installed on the transmission part, adhering strictly to CE safety standards.
Safeguard your operations with Ink Leakage Detection. This integrated system features a liquid level sensor and ink leakage alarm system, offering real-time monitoring of ink tank and pipeline status to prevent contamination incidents.
IV. Application Fields and Exemplary Cases: Discover the versatility and reliability of our machine.
1. Core Application Scenarios: Tailored solutions for diverse needs.
Packaging Printing: Ideal for the graphic printing of cartons, paper boxes, and flexible packaging bags, including food bags and medicine boxes.
Labels and Logos: Achieve impeccable two-color overprinting for industrial labels, logistics labels, and anti-counterfeiting labels.
Special Material Processing: Experience high-precision printing on materials like aluminum foil, synthetic leather, and composites.
2. Industry Cases: Real-world success stories showcasing exceptional performance.
Food Packaging: A leading dairy company leverages our machine to print milk cartons, with water-based ink meeting FDA food contact standards. Astonishingly, annual production capacity has soared by 40%.
Medical Labels: A pharmaceutical factory utilizes two-color printing to efficiently synchronize drug batch numbers and anti-counterfeiting codes, with color precision fulfilling GMP certification requirements.
V. After-Sales Service and Certification: Unmatched support and recognized quality.
1. Service System: Comprehensive support for peace of mind.
Enjoy peace of mind with our extensive Warranty for the Whole Machine. Benefit from a 1-year warranty, extendable to 2 years for core components, alongside lifetime maintenance services.
Technical Support: Access 24/7 remote diagnostics to ensure uninterrupted operation.
Training Service: Benefit from free operational training and process guidance, plus an ink debugging manual at no cost.
2. Certification Qualification: Assurance of quality and environmental responsibility.
Environmental Certification: Our water-based ink proudly holds EU REACH certification, and our equipment aligns with the ISO 14001 environmental management system.
Quality Certification: Achieved CE certification, with key components like motors and sensors sourced from esteemed international brands.
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