Customization: | Available |
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Printing Page: | Single Faced |
Printing Color: | 5 Colors |
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Introduction to the Remarkable 5+1 High-Definition Water-Based Ink Printing Machinery
The groundbreaking 5+1 high-definition water-based ink printing machinery represents a pinnacle in packaging printing technology, offering an exceptional blend of multi-color, high-resolution printing with a strong commitment to environmental sustainability and energy efficiency, all under the umbrella of intelligent control. This state-of-the-art equipment is primarily designed for use in areas such as cartons, paper boxes, and flexible packaging. Its innovative core configuration includes five independent printing units paired with an additional multifunctional efficiency unit, such as glazing, die-cutting, or spot color application. This configuration allows for seamless one-time molding and sophisticated surface treatment of complex graphics, leading to a significant boost in production efficiency and overall printing quality. Let's delve deeper into its core technology, diverse application scenarios, and standout performance parameters:
1. Core Technology and Distinctive Functional Advantages
Five Sets of Precision Printing Systems
Independent Five-Color Printing Unit: Each printing module is imbued with cutting-edge FLEXO flexographic technology and supports the use of water-based inks that meet stringent EU REACH standards. With VOC emissions kept under 100ppm, this unit is perfect for sensitive packaging applications, such as food and pharmaceuticals.
Micron-Level Color Registration Precision: Leveraging servo motor drives and 360° electric phase fine-tuning, this system achieves an impressive color registration accuracy of ±0.5mm on flat cardboard. It can also print text as small as 1.5mm with a dot reproduction precision of ±0.1mm.
Rapid Plate Change Design: The printing unit features a pneumatic locking and track sliding structure, allowing for a dynamic plate change time of less than 10 minutes. The anilox roller can be effortlessly replaced without the need to halt machine operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Featuring an integrated chamber scraper glazing system, this module can execute both partial and overall glazing, enhancing surface gloss and wear resistance while drying at an impressive speed of 30 meters per minute.
Die-Cutting/Slotting Functionality: Some models are equipped with a sophisticated linkage die-cutting unit that facilitates creasing, slotting, and die-cutting of corrugated cardboard, thereby streamlining processes and reducing dependence on subsequent steps.
Spot Color Printing Expansion: The sixth unit provides the flexibility to customize a spot color channel, catering to specialized ink requirements, including metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Integrating Siemens PLC technology with a vibrant 10.4-inch color touch screen, this system supports parameter presets, fault diagnosis, and the compilation of essential production data, such as output metrics and energy consumption.
Remote Monitoring (Optional): Through the Industrial Internet of Things (IIoT) module, users can enjoy remote monitoring capabilities of equipment status, receive early warning notifications, and access OTA firmware upgrades, all designed to minimize operation and maintenance expenses.
Tension Closed-Loop Control: This system is equipped with a tension sensor and servo motor coordination, enabling real-time adjustments to paper tape tension, which effectively prevents printing deviations.
Efficient Drying and Environmentally Conscious Design
Three-Stage Hot Air Drying: Featuring an integrated hot air drying module with adjustable temperatures ranging from 50 to 120ºC, complemented by infrared radiation auxiliary drying, this solution offers a robust drying speed of 30 meters per minute, adaptable to various materials such as film and paper.
Ink Zero Waste System: The rubber wheel idles automatically when the machine is stopped, while the pneumatic diaphragm pump, equipped with a dedicated ink-distributing motor, facilitates a quick ink color change in under 5 minutes and ensures efficient ink recycling.
2. Key Technical Parameters
Project Parameter Range and Exceptional Advantages
Printing Width: Ranges from 1400 to 2000mm (with optional customization available), making it ideal for three-, five-, and seven-layer corrugated cardboard as well as wide-width films.
Applicable Materials: This machine is compatible with a wide range of packaging substrates, including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil.
Mechanical Speed: Offers a stepless speed regulation range from 10 to 70 meters per minute, allowing for precise low-speed debugging and highly efficient high-speed production.
Revolutionize your printing precision with our industry-leading color registration accuracy, ranging from ±0.5-0.8mm. This exceptional level of accuracy is tailored to meet the meticulous demands of fine pattern printing, ensuring each project is executed flawlessly.
Experience next-level energy efficiency with our power supply design. Operating at 380V/50Hz, with a total power range of 25-40kW, this machine is crafted with an innovative energy-saving design, reducing power consumption by an impressive 15% compared to conventional equipment.
Optimize your workspace with our machine's dimensions, spanning 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height. Its modular design facilitates seamless integration into your workshop layout, simplifying maintenance while maximizing operational efficiency.
3. Application areas and typical scenarios
Our machine is ideal for high-quality packaging printing solutions.
Carton / Paper box: Achieve multi-color graphics and glazing in a single pass, perfect for e-commerce logistics boxes, gift boxes, and more.
Soft packaging: Delivers high-precision printing for film materials, making it perfect for food bags and daily chemical packaging applications.
Enhance your branding with our superior labels and logos printing capabilities.
Industrial labels: Ensure precise two-color overprinting for batch numbers and QR codes, with color accuracy that meets stringent GMP certification standards.
Anti-counterfeiting labels: Utilize spot color printing combined with local glazing to significantly enhance product anti-counterfeiting measures.
Special material processing excellence at your fingertips.
Aluminum foil and composite materials: Our high-precision printing is perfectly suited for pharmaceutical aluminum foil packaging and electronic component shielding materials, ensuring superior quality and protection.
IV. Intelligent and humanized design
Experience hassle-free maintenance and comprehensive safety protection.
Modular wearing parts: With standardized interfaces for easy replacement, our anilox rollers, rubber rollers, and other consumables promise longevity, with key components like chains and gears lasting over 8,000 hours.
Fully enclosed protective cover: Equipped with advanced grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, this machine meets rigorous CE safety standards for your peace of mind.
Streamline your operations with sophisticated data management solutions.
Production report generation: Benefit from real-time data recording, including printing speed, ink usage, and downtime, facilitating thorough production efficiency analysis.
CIP4 data interface: Seamlessly connect to your enterprise ERP system for effortless transmission of orders and process parameters, enhancing workflow integration and operational harmony.
V. After-sales service and certification
Enjoy unparalleled post-sales support with a 1-year comprehensive machine warranty (extended to 2 years for core components). Benefit from 7×24 hours remote diagnostics and 48-hour on-site service by engineers (domestic).
Environmental certification: Our water-based ink meets EU REACH certification, with equipment compliant with the ISO 14001 environmental management system, underscoring our commitment to sustainability.
Quality certification: Rest assured with our CE certification, utilizing imported brands for key components like motors and sensors to ensure unsurpassed quality and reliability.