| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
Suppliers with verified business licenses
Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery from Changda Canghai Trading (Zhangzhou) Co., Ltd., is a cutting-edge marvel in packaging technology. This sophisticated equipment harmoniously blends multi-color, high-precision printing with eco-friendly attributes and energy efficiency, all underpinned by intelligent control systems. Primarily crafted for applications in cartons, paper boxes, and flexible packaging, it stands out with its core configuration-five autonomous printing units plus one multifunctional efficiency unit dedicated to tasks such as glazing, die-cutting, or spot color application. This setup enables seamless, one-time molding and surface treatment of intricate graphics, dramatically boosting both productivity and print quality. Dive into its core technologies, application scenarios, and performance parameters to discover why this machine is a revolutionary asset in printing solutions:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each module within this robust unit leverages FLEXO flexographic technology, operating seamlessly with water-based inks that adhere to stringent EU REACH regulations. With VOC emissions maintained below an impressive 100ppm, this unit is perfectly suited for sensitive packaging environments, such as those for food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Harnessing the power of servo motor drives and 360° electric phase fine-tuning, this system achieves exceptional color registration accuracy at ±0.5mm on flat cardboards. It delivers precision with the finest text size of 1.5mm and dot reproduction accuracy at ±0.1mm, ensuring every detail is captured with impeccable clarity.
Quick Plate Change Design: The innovative structure of the printing unit incorporates pneumatic locking along with a track sliding mechanism, facilitating plate changes in under 10 minutes. The anilox roller can be swapped seamlessly without halting machine operation, ensuring minimal downtime and uninterrupted workflow.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: This integrated chamber scraper glazing system excels in delivering both partial and overall glazing, enhancing surface gloss while bolstering wear resistance. With a drying speed of 30 meters per minute, it ensures high-efficiency output without compromising on quality.
Die-Cutting/Slotting Function: Select models come equipped with a linkage die-cutting unit, enabling precise creasing, slotting, and die-cutting of corrugated cardboard. This feature minimizes reliance on subsequent processing stages, streamlining production and enhancing efficiency.
Spot Color Printing Expansion: The sixth unit offers customizable options as a spot color channel, catering to the unique demands of special inks like metallic and fluorescent colors, thus expanding creative possibilities and allowing for bespoke customization.
Intelligent Automation Control System
PLC + Touch Screen Operation: Equipped with Siemens PLC and a 10.4-inch color touch screen, this system supports parameter presets, facilitates fault diagnosis, and provides insightful production data statistics, including output and energy consumption metrics, ushering in a new era of operational convenience.
Remote Monitoring (Optional): With the Industrial Internet of Things (IIoT) module, users can remotely monitor equipment status, receive preemptive warning notifications, and perform OTA firmware upgrades, significantly reducing operation and maintenance expenses.
Tension Closed-Loop Control: Featuring a tension sensor paired with servo motor linkage, this system adeptly adjusts paper tape tension in real time, preventing printing deviations and ensuring consistent, reliable outputs.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: The integrated hot air drying module, adjustable between 50-120ºC and supported by infrared radiation for auxiliary drying, achieves remarkable drying speeds of 30 meters per minute, making it suitable for diverse materials such as film and paper.
Ink Zero Waste System: Employing an innovative design where the rubber wheel idles automatically upon machine stoppage, this system utilizes a pneumatic diaphragm pump and an independent ink-distributing motor to facilitate rapid ink color changes in under 5 minutes and ensure effective recycling, promoting sustainable practices.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width: 1400-2000mm (Optional Customization): This versatility makes it apt for three-, five-, and seven-layer corrugated cardboard, as well as wide-width films, broadening the scope of potential applications.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil: This flexibility supports a wide array of packaging substrates, accommodating diverse industry needs.
Mechanical Speed: 10-70 meters/minute (Stepless Speed Regulation): With precise low-speed debugging and efficient high-speed production, this feature ensures an optimal balance between accuracy and productivity.
Boasting an industry-leading color registration accuracy of ±0.5-0.8mm, our High Definition Ink Printing Machine guarantees meticulous precision, effortlessly meeting the demands of intricate pattern printing.
Power Supply: 380V/50Hz, Total Power: 25-40kW. Engineered with an advanced energy-saving design, this machine reduces power consumption by an astounding 15% compared to traditional setups.
Dimensions: 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height). Its modular design ensures seamless integration into your workshop, optimizing both layout and maintenance efficiency.
3. Application Areas and Typical Scenarios
Packaging Printing
Carton / Paper Box: Capable of producing vibrant multi-color graphics and glazing in a single pass, perfect for e-commerce logistics boxes, gift boxes, and more.
Soft Packaging: Expertly handles high-precision printing on film materials, ideal for food bags and daily chemical packaging needs.
Labels and Logos
Industrial Labels: Achieves two-color overprinting for batch numbers and QR codes, fully compliant with GMP certification standards.
Anti-counterfeiting Labels: Leverages spot color printing and localized glazing to significantly enhance product anti-counterfeiting measures.
Special Material Processing
Aluminum Foil and Composite Materials: Provides high-precision printing solutions tailored for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and Humanized Design
Quick Maintenance and Safety Protection
Modular Wearing Parts: Featuring anilox rollers, rubber rollers, and other consumables with standardized interfaces for easy replacement. Key components such as chains and gears boast a lifespan exceeding 8,000 hours.
Fully Enclosed Protective Cover: Includes grating sensors and emergency stop buttons, with anti-winding shields on transmission parts, all compliant with CE safety standards.
Data Management
Production Report Generation: Real-time data recording of printing speed, ink usage, downtime, and more, facilitating comprehensive production efficiency analysis.
CIP4 Data Interface: Enables seamless connectivity with enterprise ERP systems for effortless order and process parameter transmission.
V. After-sales Service and Certification
Warranty and Maintenance: Enjoy a 1-year full machine warranty, with core components extended to 2 years. Benefit from 7×24 hours remote diagnosis and on-site engineering support within 48 hours (domestic).
Environmental Certification: Our water-based ink proudly bears EU REACH certification, while our equipment adheres to ISO 14001 environmental management standards.
Quality Certification: Certified by CE, our top-tier components (including motors and sensors) are sourced from renowned imported brands.
){kind=link}