Product Description
1. Paper Feeding Section:
Step into the future of printing with our avant-garde servo pressure-free extended paper feeding system. This state-of-the-art technology replaces outdated rubber rollers and embossing rollers, ushering in a new era of seamless cardboard navigation. The front edge vacuum technology ensures a graceful and uninterrupted journey to the printing roller. Our synchronized power input gear harmonizes perfectly with the vacuum paper guide wheel, offering a design that simplifies operations. Enjoy prolonged auxiliary paper feeding times with minimal effort, guaranteeing optimal performance each time.
Our paper feeding section proudly features the renowned French Martin front edge paper feeding design. Experience effortless paper feeding with a tabletop that tilts seamlessly, reducing the chance of jams or damage, especially with single or curved corrugated cardboard. Martin bellows' snail-type suction blower delivers formidable power to align even the strongest, heaviest cardboards with precision. A light-pressure bearing wheel frame supports towering stacks of cardboard, mitigating weight burden while enhancing bellows efficiency.
With our groundbreaking pressure-free front edge paper feeding system, cardboard damage from traditional guide rollers is a thing of the past. This innovative approach safeguards the integrity of the cardboard, allowing carton manufacturers an expansive array of choices in paper usage. By forgoing the conventional roller system, it secures all cardboards during transit, achieving a level of preservation that other systems fall short of.
1. Machine Clutch:
1) Our electric control machine clutch prioritizes safety with a continuous alarm bell during operation, ensuring the highest level of operator security.
2) Pneumatic Interlocking Device:
3) Our cutting-edge main motor and fan incorporate advanced variable frequency motors and controllers, boosting energy efficiency and supporting smooth, reliable starts. The motor start protection device further assures dependability.
2. Front Edge Paper Feeding System:
1) The system boasts suction-assisted paper feeding powered by an adjustable 7.5KW fan, which modifies air volume based on cardboard curvature for flawless operations.
2) Featuring robust cylinder-driven paper lifting and dropping, it guarantees swift and efficient handling to meet all your needs.
3) Enjoy effortless operation with one-button electric adjustments for all baffles - side, front, and rear.
4) Enhanced durability and wear resistance with Taiwan's super-resistant front edge paper feeding wheel, ensuring longevity and performance.
5) Tailor your operations with our versatile interval paper feeding device, allowing choice between continuous or interval paper feeding to match your specific requirements.
6) Our intuitive seven-inch computer touch screen control not only displays production volume but also offers counting alerts, significantly enhancing efficiency and ease of use.
3. Automatic Zeroing Device:
1) Achieve precision with electric and automatic zeroing in both paper feeding and die-cutting units, simplifying processes immensely.
2) For standard carton applications, our automatic zeroing device provides two trial prints, ensuring precise positioning and reducing cardboard waste significantly.
4. Dust Removal Device:
1) Elevate print quality with our brush dust removal device in the paper feeding section, effectively clearing impurities from the printed cardboard surface.
2) With a remarkable storage order capacity of up to 999, our system guarantees exact and efficient automatic alignment.
3) Simplify operations with one-key alignment and slot size adjustment, making the process user-friendly and efficient.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) Engineered for precision, the component's outer diameter stands at a meticulous 395mm, extending to 405mm with the plate's outer diameter for supreme functionality.
2) With a flawless, expertly finished surface, the steel pipe is polished and coated with hard chrome plating, ensuring exceptional durability and resistance over time.
3) Experience expert engineering like never before with our precision balance correction system, ensuring your operations remain flawlessly seamless and uninterrupted throughout every process.
4) Our machinery integrates a ratchet-fixed plate rolling shaft, meticulously designed to enhance operational stability and precision, allowing for smooth, consistent performance.
5) Discover the adaptability of our comprehensive full plate hanging slot, specifically crafted for compatibility with 9mm hanging plate strips, delivering unmatched versatility and effortless usability.
6) Revolutionize the loading and unloading of printing plates with our electrically controlled foot switch, offering effortless forward and reverse rotation for a seamless operational flow.
2. Printing roller:
1) With an outer diameter of 159mm, this component exemplifies precision engineering, combining exceptional design with unparalleled functionality.
2) The steel pipe's surface is finely ground and enveloped in hard chrome plating, epitomizing durability and delivering a stunning, polished finish.
3) Our adeptly executed balance correction facilitates smooth, consistent operation, leading to exceptional printing results every time.
4) Offering manual adjustment, the printing roller's gap dial can be finely tuned within a range of 0-12mm, ensuring precision printing like never before.
3. Upper and lower rollers for paper feeding:
1) The upper roller, equipped with an outer diameter of 99mm, is constructed from robust thick-walled steel pipe and features a quick-adjustment paper guide wheel for flawless paper handling.
2) Featuring an outer diameter of 156mm, the lower roller, crafted from thick-walled steel pipe, boasts a ground surface and hard chrome plating, ensuring durability and peak performance.
3) The manual adjustment feature of the paper feeding roller's gap dial provides a precise range of 0-12mm, facilitating exact control over paper feeding.
4. Steel anilox roller
1) With an outer diameter of φ213, our steel anilox roller offers mesh numbers ranging from 180 to 260, allowing for customized performance tailored to your needs.
2) The delicately crafted steel tube surface undergoes expert grinding and precise mesh pressing, with subsequent grinding and hard chrome plating for outstanding inking performance.
3) Our advanced balance correction guarantees smooth and uniform inking, resulting in consistent dots for premium printing quality.
4) Equipped with a wedge overrunning clutch, the anilox roller is designed for even ink distribution and effective cleaning, optimizing the inking process.
5) The manual adjustment of the anilox gap dial allows for precise control over the inking process, enhancing print quality to new heights.
5. Rubber roller:
1) The rubber roller, with an outer diameter of φ200mm, is meticulously optimized for efficient ink transfer, elevating your printing capabilities.
2) Expertly wrapped in wear-resistant rubber, the roller's steel pipe is balanced for maximum durability and longevity.
3) With specialized grinding in both the middle and high areas, this roller ensures superb ink transfer and outstanding printing results.
4) Featuring precisely measured rubber hardness between 60-65 degrees, this roller delivers optimal resilience and consistent performance.
5) The Yunmo motor comes equipped with a silent motor, offering a quiet and efficient operational experience without compromise.
6. Phase adjustment mechanism:
1) This mechanism showcases a sophisticated planetary gear business structure, ensuring precise and controlled operational maneuvers.
2) Enjoy the advantage of electrically controlled printing phase adjustments with a 360-degree digital interface, allowing real-time tuning both during operation and when stationary.
3) Benefit from electric lateral position adjustment with a fine-tuning range of ±10mm, offering precise alignment for impeccable results.
7. Ink circulation
1) Featuring a pneumatic diaphragm pump, this mechanism guarantees a stable ink supply and offers effortless maintenance for uninterrupted operations.
2) Our incorporated ink filter efficiently removes impurities, ensuring pristine ink quality for superior printing results.
8. Printing phase fixing device:
1) Experience unparalleled precision with our electromagnetic clutch brake, meticulously crafted for flawless control and unmatched reliability during every operation.
2) When adjustments are required, the advanced brake mechanism ensures steadfast stability, holding the original gear position with unyielding reliability, guaranteeing flawless performance.
9. Oil supply device:
1) The precision-engineered mechanical oil pump guarantees a smooth and continuous oil supply, ensuring your machinery operates seamlessly with unwavering efficiency.
2) Our state-of-the-art circulating oil system meticulously balances oil distribution and gear inking, optimizing operational performance and maintaining peak efficiency.
Three-die cutting section
1. Die roller (lower roller)
1) With an impressive outer diameter of φ360mm (exclusive of die), this expertly crafted component promises precision and exceptional performance.
2) Constructed from premium cast steel, its surface is meticulously ground and hard chrome plated to ensure long-lasting durability and strength.
3) Expertly balanced for optimum stability, this feature guarantees consistent performance, maintaining accuracy and reliability in every operation.
4) Precisely spaced die fixing screw holes at 50mm*50mm intervals facilitate effortless setup and streamlined operations.
5) Designed for versatility, it accommodates a die height of 25.4mm, broadening its application scope.
6) Effortlessly adapts to diverse needs, die cutting thicknesses range up to 16mm for three-layer boards and 13mm-15mm for five-layer boards.
2. Rubber pad roller (upper roller)
1) With a robust outer wall dimension of φ388.9mm, this component guarantees unyielding support and exceptional precision.
2) Crafted from superior cast steel, with a ground surface and hard chrome plating, it promises exceptional longevity and resilience.
3) Balanced adjustments enhance stability, delivering consistent, reliable operations with every use.
4) Features cutting-edge electric gap adjustments with the die roller, offering precision control and superior efficiency.
5) Designed with precision, the pad's 8mm thickness, φ404.9mm outer diameter, and 250mm width ensure comprehensive coverage and optimal performance.
3. Transverse movement and repair device:
1) The innovative mechanical transverse movement of 40mm, paired with an advanced floating device, guarantees automatic speed compensation, ensuring uniform die-cutting pad wear and maximizing service life.
2) An advanced electric repair device enhances pad reusability, allowing for 3-4 repairs and significantly boosting operational efficiency.
3) The sophisticated pneumatic automatic separation device minimizes pad wear, remarkably prolonging its service life and operational efficiency.
4. Plate-free fixture:
1) This versatile fixture facilitates swift die-cutting changes without templates for standard boxes, significantly enhancing process efficiency.
2) Achieves results equivalent to thin knife slotting, delivering substantial production cost reductions.
3) Equipped with 13 precise servo motors, it supports electronic pre-pressure and knife ring adjustments, allowing one-key slotting size changes by simply entering the cardboard dimensions for ultimate ease and convenience.
4. Transmission gear:
1. Engineered from high-grade 40Cr alloy steel, this gear is tempered, ground, and nitrided to deliver outstanding strength and unmatched durability.
2. With a seamless six-level precision, this component operates silently and smoothly, maintaining long-lasting performance with exceptional hardness (HRC55-60) to ensure consistent printing color fidelity.
3. Experience unparalleled performance with our cutting-edge design! By seamlessly integrating a keyless connection through an advanced expansion sleeve between all transmission components, such as shafts and gears, this revolutionary approach eliminates any connection gaps. This ensures smooth and consistent high-speed operation, even under demanding large torque conditions, for superior reliability.
5. Oil Supply Device:
1) The innovative system is equipped with a robust mechanical oil pump that ensures a dependable oil supply cycle. This guarantees seamless and uninterrupted operation, elevating the overall performance of the machinery.
2) Our sophisticated circulation oil supply mechanism is designed to deliver uniform gear lubrication and maintain balanced oil levels across all operational groups. This critical feature enhances both the longevity and efficiency of the machinery, ensuring top-tier performance.
3) By adopting a state-of-the-art closed spray lubrication system, we guarantee precise transmission accuracy. This advanced method not only significantly extends the machinery's lifespan but also upholds its impeccable performance standards.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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