Product Description
1. Paper Feeding Section:
Introducing the innovative servo pressure-free extended paper feeding front edge system, meticulously crafted for peak efficiency. This design eliminates the need for traditional paper guide rubber rollers and embossing roller pressure feeding. By utilizing front edge vacuum technology, cardboard is seamlessly delivered to the printing roller. The synchronization of the power input gear with the vacuum paper guide wheel ensures extended auxiliary paper feeding time, simplifying operations and enhancing productivity.
The paper feeding section boasts the renowned French Martin front edge paper feeding structure. This ingenious design features a table top that tilts and lifts, minimizing paper jams and damage. Ideal for both single corrugated and curved cardboard, the Martin bellows, a snail-type suction blower, delivers powerful suction, ensuring precise and straight feeding even with high-strength or heavy cardboard. The light-pressure bearing wheel frame aids in managing the weight load, offering a smooth and efficient feeding process, especially when the cardboard stack is elevated.
Our pressure-free front edge paper feeding system revolutionizes cardboard handling by eliminating the damaging paper guide rubber roller. This innovation preserves the integrity of the cardboard, maintaining its physical properties and offering carton manufacturers unparalleled flexibility in paper selection. With the removal of the roller mechanism, cardboard transportation is flawless, achieving a standard that other systems cannot match.
1. Machine Clutch:
1) Safety is paramount with the electric control machine clutch, featuring an alarm bell that continuously rings during movement, safeguarding operators at all times.
2) Pneumatic Interlocking Device
3) The integration of variable frequency motors and controllers not only saves energy but also ensures smooth startups. The motor start protection device adds an extra layer of safety and reliability.
2. Front Edge Paper Feeding System
1) Experience precise and smooth paper feeding with suction-assisted technology. With a 7.5KW fan, the air volume is adjustable to match the cardboard's bend, ensuring constant, smooth operation.
2) Swift and powerful, paper lifting and dropping are driven by advanced cylinders, optimizing efficiency.
3) Enjoy unparalleled ease with one-button electric adjustments for side, front, and rear baffles, enhancing setup efficiency.
4) Featuring Taiwan's super-resistant front edge paper feeding wheel, renowned for its durability and wear resistance.
5) Select between continuous or interval paper feeding with the interval paper feeding device, customizable to your operational needs.
6) The seven-inch computer touch screen offers intuitive control, displaying production volume and providing counting alarms for seamless operation.
3. Automatic Zeroing Device
1) Both the paper feeding and die-cutting units are equipped with electric automatic zeroing, ensuring precise alignment every time.
2) The general carton benefit from automatic zeroing, allowing precise adjustments with just two trial prints, significantly reducing cardboard waste.
4. Dust Removal Device
1) The efficient brush dust removal device on the paper feeding part eliminates impurities from the cardboard surface, significantly enhancing print quality.
2) With a storage order capacity of up to 999, enjoy precise and efficient automatic alignment, streamlining operations.
3) Benefit from the convenience of one-key alignment and one-key slot size adjustment, ensuring operational simplicity.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The outer diameter measures a precise 395mm, with the inclusive outer diameter of the plate elegantly extending to 405mm.
2) Experience the resilience and sophistication of our steel pipes, which are expertly ground and adorned with a layer of hard chrome plating.
3) Benefit from balance correction that ensures seamless and uninterrupted operation, providing a perfect harmony in performance.
4) Secure your operations with a robust ratchet fixed plate rolling shaft, engineered for stability and reliability.
5) Our full-plate hanging slot is meticulously designed to accommodate 9mm hanging plate strips, ensuring compatibility and ease.
6) Enjoy effortless loading and unloading of printing plates, as our electrically controlled foot switch provides convenient forward and reverse rotation.
2. Printing roller:
1) The printing roller boasts an outer diameter of 159mm, crafted for precision and performance.
2) The steel pipe's surface is skillfully ground and encased in hard chrome plating for durability and functionality.
3) Balance correction ensures the printing roller operates smoothly, delivering exceptional results.
4) Fine-tune your printing with a manually adjustable gap dial, offering a versatile adjustment range of 0-12mm.
3. Upper and lower rollers for paper feeding:
1) The upper roller features a substantial 99mm outer diameter made of thick-walled steel, coupled with a quick-adjustment paper guide wheel for enhanced efficiency.
2) The lower roller showcases a robust 156mm outer diameter, crafted from thick-walled steel, with its surface expertly ground and hard chrome plated for optimal function.
3) Manual adjustment of the paper feeding roller's gap dial allows for an adjustable range of 0-12mm, ensuring flexibility and precision.
4. Steel anilox roller
1) The steel anilox roller features a significant outer diameter of φ213, with mesh numbers available at 180, 200, 220, 240, and 260, offering customizable options to suit specific needs.
2) The surface of the steel tube is meticulously ground, mesh-pressed, re-ground, and then finished with hard chrome plating for prolonged performance and durability.
3) Precision balance correction guarantees smooth operation, offering consistent dots and uniform inking across all applications.
4) Equipped with a wedge overrunning clutch, the anilox roller is designed to distribute ink evenly and facilitate efficient ink washing.
5) Manual adjustment of the anilox gap dial enables precise control over ink distribution and application.
5. Rubber roller:
1) The rubber roller boasts an outer diameter of φ200mm, designed for effective and reliable operation.
2) Its surface is skillfully wrapped with wear-resistant rubber, maintaining optimal balance and longevity.
3) Special grinding in the middle and high parts of the rubber roller enhances ink transfer, improving overall printing quality.
4) The rubber's hardness is finely tuned to 60-65 degrees, ensuring the perfect balance of durability and flexibility.
5) Enjoy quiet and efficient performance with the Yunmo motor, driven by a cutting-edge silent motor.
6. Phase adjustment mechanism:
1) Featuring a sophisticated planetary gear business structure, this mechanism ensures smooth and precise phase adjustments.
2) Achieve perfect alignment with electric digital 360-degree printing phase adjustments, which are versatile for both operational and stationary scenarios.
3) Lateral position adjustments are made effortlessly with electrical control, offering a range of ±10mm for precise alignment.
7. Ink circulation
1) The pneumatic diaphragm pump assures stable ink supply, with a design that facilitates quick and convenient operation and maintenance.
2) An ink filter is incorporated to efficiently filter out impurities, ensuring consistent print quality.
8. Printing phase fixing device:
1) The electromagnetic clutch brake device ensures secure stopping, enhancing the safety and precision of operations.
2) While adjusting the phase, the brake mechanism securely maintains the original gear position, ensuring consistent operation and position accuracy.
9. Oil supply device:
1) A mechanical oil pump is employed to ensure consistent oil supply circulation, maintaining optimal performance and prolonging machine life.
2) Experience unparalleled precision with our circulating oil supply system, ensuring each gear is evenly coated with ink. The oil level remains perfectly balanced across all groups for consistent performance.
Three-die cutting section: The heart of efficient and versatile design, tailored for peak performance.
1. Die roller (lower roller): Crafted for precision and reliability in every cut.
1) Impressive outer diameter of φ3 60mm (excluding die) for optimal performance.
2) Expertly made from robust cast steel, with a surface that is ground to perfection and hard chrome plated for ultimate durability.
3) Balanced adjustment mechanisms are incorporated to enhance operational stability, ensuring precision and safety.
4) Designed with precision, the die fixing screw holes have a spacing of 50mm*50mm for easy installation.
5) Capable of accommodating dies with a height of 25.4mm, fitting a range of applications.
6) Die cutting thickness varies from 16mm for three-layer boards to 13mm-15mm for five-layer boards, offering flexibility for different materials.
2. Rubber pad roller (upper roller): Engineered for enhanced performance and efficiency.
1) Featuring a robust outer wall of φ388.9mm for reliable operations.
2) Constructed from high-quality cast steel, expertly ground and hard chrome plated for long-lasting strength.
3) Incorporates balanced adjustment for superior operational stability.
4) Electric gap adjustment with the die roller for precision control and easy operation.
5) The pad, with a thickness of 8mm (outer diameter: φ404.9mm) and a width of 250mm, is designed for durability and precision.
3. Transverse movement and repair device: Innovative solutions for extended pad life and efficiency.
1) Features a mechanical transverse movement of 40mm with a floating device. The die-cutting uniform scale automatically compensates for line speed, promoting even wear and extended service life of the die-cutting pad.
2) The repair system utilizes an advanced electric repair device, enhancing the reuse rate of pads significantly, allowing them to be repaired 3-4 times.
3) The pneumatic automatic separation device for die-cutting rollers reduces pad wear, thereby extending service longevity.
4. Plate-free fixture: Revolutionizing efficiency with no need for conventional templates.
1) Features rapid interchangeable multi-functionality for die-cutting; conventional boxes are streamlined with no need for templates.
2) Achieves the same quality as thin knife slotting, offering significant savings in production costs.
3) Equipped with 13 precision servo motors for electric adjustment of pre-pressure, pressure line, and plate-free knife ring size. Enjoy one-key adjustment for slotting size by inputting the cardboard's dimensions, making the process simple and convenient.
4. Transmission gear: Engineered for seamless performance and durability.
1. Crafted with 40Cr high-quality alloy steel, tempered, ground, and nitrided to perfection.
2. Ensures six-level precision, providing smooth operation, minimal noise, and long-lasting durability with hardness of HRC55-60. The design guarantees consistent printing color accuracy over extended periods.
3. All transmission parts, including shafts and gear connections, utilize keyless connection (expansion sleeve) to eliminate connection gaps, ideal for long-term high-speed operations with significant torque.
5. Oil supply device: Ensuring optimal lubrication for high-performance operations.
1) Features a mechanical oil pump system with a comprehensive oil supply cycle for consistent lubrication.
2) Offers a sophisticated circulation oil supply, ensuring uniform oiling of gears and balanced oil levels across all groups.
3) Employs a closed spray lubrication system to maintain transmission accuracy and extend the lifespan of components, ensuring optimal performance.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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