Product Description
1. Paper Feeding Section:
Our advanced servo pressure-free extended paper feeding front edge system revolutionizes the process! It eliminates the need for traditional paper guide rubber rollers and embossing roller pressure feeding design. By directly transferring cardboard to the printing roller via the front edge vacuum, we ensure seamless operation. The power input gear of our innovative system aligns perfectly with the outer circle of the vacuum paper guide wheel, ensuring smooth and efficient paper feeding without any manual adjustments. Experience the longest auxiliary paper feeding time with ease of operation, making your workflow more efficient than ever!
Incorporating the esteemed French Martin front edge paper feeding structure, our system features a tilting lifting table top for flawless paper feeding. This design significantly reduces the risk of paper jams and damage, especially when handling single and curved corrugated cardboard. The Martin bellows' snail-type suction blower concentrates airflow precisely, offering superior suction strength for high-strength and heavy cardboard. This ensures perfect alignment during feeding. Our lightweight-pressure-bearing wheel frame design accommodates very high cardboard stacks, reducing load and optimizing the speed of the bellows for a flawless operation.
Embrace the future with our pressure-free front edge paper feeding system! This innovative solution eliminates the risk of cardboard damage from paper guide rubber rollers, safeguarding the physical integrity of your materials. Carton manufacturers now have unparalleled freedom in paper choice, thanks to the removal of the damaging mechanisms. Our system protects all cardboards during transit, achieving what other mechanisms cannot-complete preservation and quality assurance, paving the way for superior carton production.
1. Machine Clutch:
1) With our electric control machine clutch alarm bell, safety is paramount. The alarm continues to sound during operations, ensuring the operator's protection at all times.
2) Our system integrates a robust pneumatic interlocking device to enhance safety measures.
3) The main motor and fan are equipped with state-of-the-art variable frequency motors and controllers. This energy-efficient design ensures smooth starts and includes a motor start protection device for optimal performance and safety.
2. Front Edge Paper Feeding System
1) Featuring a powerful 7.5KW fan, our suction-assisted paper feeding system allows customizable air volume adjustments based on cardboard bend, guaranteeing a seamless paper feeding experience.
2) Our cylinder-driven paper lifting and dropping mechanism offers quick and robust performance, ensuring efficiency.
3) Enjoy the convenience of one-button electric adjustments for the side, front, and rear baffles, streamlining your setup process.
4) The Taiwan super-resistant front edge paper feeding wheel boasts exceptional durability and wear resistance for prolonged service life.
5) Our interval paper feeding device offers the flexibility to choose between continuous or interval paper feeding, tailored to your operational needs.
6) Command your operations with a user-friendly seven-inch computer touch screen control, displaying production volume and counting alarms for effective management.
3. Automatic Zeroing Device
1) Both paper feeding and die-cutting units leverage electric automatic zeroing, ensuring precision and ease of use.
2) Optimize your carton production with our automatic zeroing device, capable of adjusting within two trial prints to minimize cardboard waste and enhance efficiency.
4. Dust Removal Device
1) The brush dust removal system in the paper feeding section effectively cleanses impurities from the printed surface of the cardboard, greatly enhancing the quality of your prints.
2) Our system can store up to 999 orders, providing accurate and efficient automatic alignment for streamlined operations.
3) Experience effortless setup with one-key alignment and one-key slot size adjustments, simplifying your workflow like never before.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) Our innovative design features an outer diameter of 395mm, with an included plate outer diameter extending to 405mm, ensuring versatility and precision.
2) The steel pipe's surface undergoes meticulous grinding and is enhanced with a hard chrome plating for unmatched durability and a polished finish.
3) We incorporate advanced balance correction technology, guaranteeing seamless and stable operation throughout its use.
4) The system boasts a ratchet-fixed plate rolling shaft, delivering reliability and ease of use during operations.
5) Engineered for versatility, it includes a full plate hanging slot compatible with 9mm hanging plate strips, catering to various needs.
6) The loading and unloading of printing plates are streamlined with an electrically controlled foot switch, enabling effortless forward and reverse rotations.
2. Printing roller:
1) The printing roller is engineered with an outer diameter of 159mm, delivering high precision and efficiency.
2) With a finely ground surface and hard chrome plating, the steel pipe is built to withstand rigorous conditions.
3) Incorporating balance correction, it assures smooth, uninterrupted operation.
4) The gap dial of the printing roller is manually adjustable within a range of 0-12mm, ensuring precise control.
3. Upper and lower rollers for paper feeding:
1) Featuring an upper roller with a 99mm outer diameter and a sturdy thick-walled steel pipe, it is equipped with a quick-adjustment paper guide wheel for efficiency.
2) The lower roller, with an outer diameter of 156mm, showcases a robust thick-walled steel pipe, surface ground and hard chrome-plated for enhanced performance.
3) The paper feeding roller's gap dial is manually adjustable from 0-12mm, offering flexibility and precision.
4. Steel anilox roller
1) With an outer diameter of φ213 and optional mesh numbers of 180, 200, 220, 240, 260, our steel anilox roller is crafted for precision.
2) Its steel tube features a ground surface with pressed mesh and hard chrome plating, ensuring consistency and durability.
3) Enhanced balance correction provides smooth operation, delivering consistent dots and uniform inking every time.
4) The roller is equipped with a wedge overrunning clutch to evenly distribute ink and facilitate easy ink washing.
5) It includes manual adjustment of the anilox gap dial, allowing for accurate and adaptable printing solutions.
5. Rubber roller:
1) The rubber roller is designed with an outer diameter of φ200mm, perfect for a variety of applications.
2) The steel pipe is encased in wear-resistant rubber and balanced for optimal performance.
3) Specially ground in the middle and high parts, the rubber roller delivers exceptional ink transfer effects.
4) Featuring rubber hardness of 60-65 degrees, it achieves the ideal balance between flexibility and durability.
5) Integration of a silent Yunmo motor ensures quiet and efficient operation.
6. Phase adjustment mechanism:
1) Featuring a sophisticated planetary gear structure, our mechanism offers precise and reliable adjustments.
2) The printing phase is equipped with an electric digital 360-degree adjustment, operable both during function and standstill.
3) Lateral position adjustments are electrically controlled with a distance range of ±10mm for precise alignment.
7. Ink circulation
1) A pneumatic diaphragm pump provides a stable ink supply, simplifying operation and maintenance through its intuitive design.
2) An efficient ink filter system ensures impurities are effectively filtered out, maintaining the purity and quality of the ink.
8. Printing phase fixing device:
1) The integration of an electromagnetic clutch brake device offers enhanced control and precision.
2) During phase adjustments, the brake mechanism maintains the machine's original gear position by limiting operation, ensuring accuracy.
9. Oil supply device:
1) The mechanical oil pump ensures consistent oil circulation, enhancing efficiency and longevity of components.
2) Experience the seamless circulating oil supply system that ensures perfect inking of gears. Each group maintains a harmoniously balanced oil level for optimal performance.
Three-die cutting section: Precision-engineered for superior functionality and efficiency.
1. Die roller (lower roller): A fundamental component designed for precision and longevity.
1) Boasting an impressive outer diameter of φ360mm (excluding die), engineered for robust performance.
2) Crafted from premium cast steel, featuring a polished surface and fortified with hard chrome plating for enduring resilience.
3) Engineered with balanced adjustment to enhance operational stability and minimize vibrations.
4) Die fixing screw holes are strategically spaced at 50mm*50mm, ensuring secure attachment.
5) Suitable for dies with a height of 25.4mm, accommodating various production needs.
6) Offers die cutting thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards, catering to diverse material specifications.
2. Rubber pad roller (upper roller): Designed to complement the die roller with precision.
1) Featuring an outer wall diameter of φ388.9mm, crafted for high performance.
2) Made from durable cast steel, surface finished with hard chrome plating for enhanced durability and longevity.
3) Precision-engineered balanced adjustment to bolster stability during operations.
4) Innovatively designed for electric adjustment of the gap with the die roller, offering effortless precision.
5) Pad thickness of 8mm, with an impressive outer diameter of φ404.9mm and width of 250mm, designed for optimal performance.
3. Transverse movement and repair device: State-of-the-art technology for extended service life.
1) Mechanical transverse movement up to 40mm with a floating device. The die-cutting uniform scale automatically compensates for line speed, ensuring even wear of the die-cutting pad and prolonging its lifespan.
2) Equipped with an electric repair device for increased pad reuse rate, allowing for 3-4 repairs per pad.
3) A die-cutting roller pneumatic automatic separation device minimizes pad wear, thereby extending the service life.
4. Plate-free fixture: Versatile and cost-efficient.
1) Die-cutting fast interchangeable multi-function fixture, eliminating the need for templates in conventional boxes.
2) Achieves the same superior results as thin knife slotting, significantly reducing production costs.
3) Features 13 servo motors for precise electrical adjustments of pre-pressure, pressure line, and plate-free knife ring size. Easily execute one-key adjustment of slotting size by entering the cardboard's dimensions, streamlining operations.
4. Transmission gear: Built for durability and precision.
1. Constructed from 40Cr high-quality alloy steel, tempered, ground, and nitrided for maximum strength and reliability.
2. Six-level precision ensures smooth, low-noise operation. With hardness rated at HRC55-60, these gears promise longevity with minimal wear, maintaining consistent printing color accuracy over time.
3. All transmission parts (shaft and gear connection) utilize keyless connection (expansion sleeve) to eliminate connection gaps, ideal for sustained high-speed operations under large torque conditions.
5. Oil supply device: Advanced lubrication for enhanced performance.
1) Utilizes a mechanical oil pump for a systematic oil supply cycle, ensuring efficient lubrication.
2) Features circulation oil supply system guaranteeing uniform oiling of gears, with a balanced oil level across all groups for consistent performance.
3) Incorporates a closed spray lubrication system to reinforce transmission accuracy and prolong the equipment's lifespan.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
){kind=link}