Product Description
1. Paper Feeding Section:
Experience unparalleled paper handling with the servo pressure-free extended paper feeding front edge design. This revolutionary system eliminates the need for traditional paper guide rubber rollers and embossing rollers, ensuring a seamless transfer of cardboard directly to the printing roller via front edge vacuum. The synchronized power input gear of the intermittent divider and the vacuum paper guide wheel guarantees extended auxiliary paper feeding time, simplifying operations and maximizing productivity.
Revolutionize your paper feeding with the French Martin front edge paper feeding structure, featuring a tilting lifting tabletop that minimizes paper jams and cardboard damage. Perfectly suited for single corrugated and curved cardboard, the snail-type suction blower offers concentrated power, ensuring flawless alignment during the feed. The innovative bearing wheel frame design reduces weight load, enhancing the bellows speed in the pressure-free section, setting new standards in feeding high-strength and heavy cardboard.
Say goodbye to cardboard damage with our pressure-free front edge paper feeding system. By eliminating the paper guide rubber roller, we protect your materials and maintain nearly 100% of the cardboard's physical integrity. This advancement provides carton manufacturers unparalleled flexibility in paper selection, solving challenges unattainable by other systems.
1. Machine Clutch:
1) Ensure operator safety with our electric control machine clutch, complete with a continuous alarm bell during movement.
2) Secure your operations with the pneumatic interlocking device, adding an extra layer of protection.
3) Embrace energy efficiency and smooth starts with the variable frequency motor and controller, equipped with motor start protection.
2. Front Edge Paper Feeding System:
1) Opt for effortless paper feeding with suction-assisted technology and a powerful 7.5KW fan. Adjust air volume to accommodate various cardboard bends, ensuring smooth operation.
2) Experience rapid and robust paper handling, driven by efficient cylinders for lifting and dropping actions.
3) Simplify operations with one-button electric adjustments for side, front, and rear baffles.
4) Benefit from the durability and wear-resistance of the Taiwan super-resistant front edge paper feeding wheel, designed to last.
5) Choose between continuous or interval paper feeding with our adaptable interval paper feeding device, tailored to your needs.
6) Leverage advanced control with a seven-inch computer touch screen, displaying production volumes and counting alarms for enhanced oversight.
3. Automatic Zeroing Device:
1) Enjoy the ease of electric and automatic zeroing in our paper feeding and die-cutting units, streamlining your setup process.
2) Minimize waste with our automatic zeroing device for general cartons, allowing for precise positioning adjustments with just two trial prints.
4. Dust Removal Device:
1) Elevate printing quality with our brush dust removal device, expertly clearing impurities from the cardboard's printed surface.
2) Achieve unparalleled efficiency with storage for up to 999 orders, ensuring precise, automatic alignment.
3) Simplify processes with one-key alignment and slot size adjustments, enhancing operational ease.
2. Printing Part: (Optional 1-4 Color Printing) - Tailor your output with our customizable printing options, offering up to four vibrant colors to meet your specific requirements.
1. Printing roller:
1) Boasting an impressive outer diameter of 395mm, including the outer diameter of the plate at 405mm, this printing roller exemplifies precision engineering.
2) The roller's surface is meticulously ground and fortified with hard chrome plating, ensuring durability and superior performance.
3) Equipped with balance correction, this roller guarantees seamless and smooth operation, enhancing print quality.
4) Features a ratchet-fixed plate rolling shaft for reliable operation under prolonged use.
5) Designed with a full plate hanging slot, it accommodates 9mm hanging plate strips efficiently.
6) Effortless loading and unloading of printing plates with an electrically controlled foot switch for forward and reverse rotation.
2. Printing roller:
1) With an outer diameter of 159mm, this roller is crafted for optimal printing performance.
2) The surface undergoes grinding and is hard chrome plated, contributing to its longevity and efficiency.
3) Balance correction ensures smooth, uninterrupted operation.
4) Manual adjustment of the gap dial offers an adjustment range of 0-12mm for customization.
3. Upper and lower rollers for paper feeding:
1) The upper roller has an outer diameter of 99mm and is made of thick-walled steel. It features a quick-adjustment paper guide wheel for convenience.
2) The lower roller, with an outer diameter of 156mm, is crafted from thick-walled steel, with surface grinding and hard chrome plating for enhanced durability.
3) Manual gap dial adjustment for the paper feeding roller, with a range of 0-12mm, allows for precise control.
4. Steel anilox roller
1) With an outer diameter of φ213, available in mesh numbers 180, 200, 220, 240, 260 (mesh number optional), this roller offers versatility.
2) The surface is expertly ground, pressed with mesh, and hard chrome plated, ensuring consistent quality.
3) Features balance correction for smooth operation, consistent dot quality, and uniform inking performance.
4) Equipped with a wedge overrunning clutch for uniform ink distribution and efficient washing.
5) Manual adjustment of the anilox gap dial for precise ink control.
5. Rubber roller:
1) This roller has an outer diameter of φ200mm, designed for optimal ink transfer.
2) Wrapped in wear-resistant rubber and balanced for durability and precise operation.
3) Specially ground in the middle and high parts for superior ink transfer effect.
4) The rubber's hardness is calibrated between 60-65 degrees for optimal performance.
5) Utilizes a Yunmo silent motor, minimizing noise while maximizing efficiency.
6. Phase adjustment mechanism:
1) Features a sophisticated planetary gear business structure for enhanced performance.
2) Experience seamless printing phase adjustments with the electric digital 360-degree adjustment capability, even during operation and stopping.
3) Electric lateral position adjustment offers a precise adjustment distance of ±10mm.
7. Ink circulation
1) Equipped with a pneumatic diaphragm pump, ensuring stable ink supply and easy operation and maintenance.
2) Includes an ink filter for effective impurity filtration.
8. Printing phase fixing device:
1) Employs an electromagnetic clutch brake device for reliable performance.
2) The brake mechanism ensures precise phase adjustment by limiting machine operation and maintaining the original gear position when separated.
9. Oil supply device:
1) Features a mechanical oil pump to facilitate efficient oil supply circulation throughout the system.
2) The system boasts a sophisticated circulating oil supply mechanism, ensuring that every gear is uniformly inked with meticulous precision. The oil level across each group remains perfectly balanced, enhancing the overall efficiency and reliability of the machine.
The state-of-the-art Three-Die Cutting Section
1. Featuring a precision-engineered Die Roller (lower roller)
1) With a robust outer diameter of φ360mm (excluding die), this component is tailored for optimal performance.
2) Crafted from premium cast steel, the surface is expertly ground and fortified with a hard chrome plating, promising durability and long-lasting efficiency.
3) Meticulously balanced adjustments are implemented to significantly enhance operational stability, ensuring smooth and seamless functionality.
4) The spacing between the die fixing screw holes is precisely 50mm*50mm, ensuring exact fit and secure placement.
5) Designed to accommodate a die height of 25.4mm, offering versatility in application.
6) Capable of die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, showcasing its adaptability and precision.
2. Superior Rubber Pad Roller (upper roller)
1) The outer wall boasts an impressive diameter of φ388.9mm, designed for optimal contact and performance.
2) Constructed from high-quality cast steel, the surface is meticulously ground and finished with a resilient hard chrome plating, ensuring longevity and effectiveness.
3) Precision balanced adjustments are made to enhance operational stability and ensure a seamless production process.
4) Electrically adjustable gap with the die roller provides flexibility and precision, allowing for fine-tuned customization.
5) The pad thickness is strategically set at 8mm, with an outer diameter of φ404.9mm and a width of 250mm, ensuring maximum performance.
3. Innovative Transverse Movement and Repair Device:
1) Equipped with a mechanical transverse movement of 40mm and a floating device, this system automatically compensates line speed to ensure even die-cutting pad wear, significantly extending the service life.
2) The repair process is enhanced with an electric repair device, boosting the reuse rate of pads and allowing for 3-4 repairs, maximizing cost-efficiency.
3) The die-cutting roller features a pneumatic automatic separation device that minimizes pad wear, effectively increasing the longevity of the equipment.
4. Revolutionary Plate-Free Fixture:
1) The fixture allows for fast interchangeable die-cutting, combining multiple functions into one. For conventional boxes, templates are no longer necessary, simplifying the process.
2) It achieves the same efficiency as thin knife slotting, leading to significant savings in production costs and enhanced output.
3) With 13 servo motors, this technology electrically adjusts pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). One-key slotting size adjustments can be made by simply inputting the dimensions of the cardboard, promoting ease and convenience.
4. Precision Transmission Gear:
1. Crafted from 40Cr high-quality alloy steel, these gears are tempered, ground, and nitrided, ensuring remarkable durability and performance.
2. With six-level precision, the operation is smooth, quiet, and efficient. These gears possess a hardness of HRC55-60, guaranteeing long life and minimal wear while maintaining consistent printing color accuracy over extended periods.
3. The entire machine's transmission parts, including the shaft and gear connection, feature a keyless connection (expansion sleeve) to eliminate any connection gap, making it suitable for high-speed, large torque operations.
5. Advanced Oil Supply Device:
1) Incorporating a mechanical oil pump, the oil supply cycle is continuous and efficient, ensuring consistent lubrication.
2) An innovative circulation oil supply guarantees uniform oiling of gears and maintains a balanced oil level across each group, optimizing performance and reliability.
3) The lubrication system employs a closed spray lubrication method, significantly enhancing transmission accuracy and prolonging the machine's lifespan.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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