| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
Suppliers with verified business licenses
Introducing the 5+1 High-Definition Water-Based Ink Printing Machine
Experience the pinnacle of printing innovation with our 5+1 High-Definition Water-Based Ink Printing Machinery. This state-of-the-art equipment redefines packaging printing by merging high-precision multi-color capabilities with eco-friendly, energy-efficient operation and smart control systems. Ideally suited for cartons, paper boxes, and flexible packaging, its groundbreaking design includes five distinct printing units plus an additional multifunctional efficiency unit. Whether for glazing, die-cutting, or spot color application, this machinery excels in one-time molding and surface treatment of intricate graphics, massively boosting both production efficiency and print quality. Dive into its core technologies, diverse application scenarios, and impressive performance parameters for a comprehensive understanding of this transformative solution:
1. Core Technological Mastery and Exceptional Functional Benefits
Advanced High-Precision Printing Systems
Independent Five-Color Printing Unit: Each module is fortified with cutting-edge FLEXO flexographic technology, utilizing water-based inks compliant with stringent EU REACH standards. With VOC emissions under 100ppm, these units ensure optimal safety for sensitive packaging, including food and pharmaceuticals.
Micron-Precision Color Registration: Through servo motor drives and 360° fine-tuning, achieve an astounding color registration accuracy of ±0.5mm on flat cardboard. Effortlessly print text as small as 1.5mm with dot reproduction accuracy reaching an impressive ±0.1mm.
Streamlined Plate Change Design: With a pneumatic locking and track sliding structure, the plate change can be executed in under 10 minutes. The anilox roller replacement is quick and hassle-free, without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Innovative Water-Based Glazing Module: This system integrates chamber scraper glazing, delivering both partial and overall glazing. Enhance surface gloss and wear resistance while drying at a swift rate of 30 meters per minute.
Seamless Die-Cutting/Slotting Functionality: Select models come equipped with a linkage die-cutting unit, offering unparalleled support for creasing, slotting, and die-cutting corrugated cardboard, thus minimizing reliance on subsequent processes.
Spot Color Printing Expansion: Customize the sixth unit as a spot color channel to fulfill the specialized printing needs of metallic and fluorescent inks.
Intelligent Automation Control System
PLC + Touchscreen Operation: Harness the power of Siemens PLC and a vibrant 10.4-inch color touchscreen, empowering you with parameter presets, fault diagnosis, and comprehensive production data analytics, including output and energy consumption statistics.
Optional Remote Monitoring: With the Industrial Internet of Things (IIoT) module, enjoy remote equipment status monitoring, early warning notifications, and seamless OTA firmware updates to curtail operation and maintenance expenses.
Precise Tension Closed-Loop Control: Featuring a tension sensor linked with a servo motor, this mechanism adjusts paper tape tension in real-time to avert printing deviations.
Efficient Drying with Eco-Conscious Design
Three-Stage Hot Air Drying: The integrated drying module, adjustable from 50-120ºC, benefits from infrared radiation assistance, achieving drying speeds of 30 meters per minute. Suitable for diverse materials, including film and paper.
Revolutionary Ink Zero Waste System: The rubber wheel idles automatically when inactive. With a pneumatic diaphragm pump and independent ink-distributing motor, experience swift ink color changes under 5 minutes and efficient recycling.
2. Key Technical Specifications
Project Parameter Range Highlights
Printing Width: 1400-2000mm (customizable) Versatile for three-, five-, and seven-layer corrugated cardboard and broad-width films
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil. Supports a wide array of packaging substrates.
Mechanical Speed: 10-70 meters per minute (with stepless speed regulation) Precision at low speeds, unmatched efficiency at high speeds.
Experience unparalleled precision with our Five Plus One High Definition Ink Printing Machine, achieving color registration accuracy of ±0.5-0.8mm. This industry-leading standard ensures immaculate fine pattern printing that meets and exceeds your expectations.
Enjoy the benefits of an energy-saving powerhouse with a power supply of 380V/50Hz and a total power range of 25-40kW. Our innovative design is crafted to reduce energy consumption by a remarkable 15% compared to traditional equipment, offering you cost-effective sustainability.
Designed with versatility in mind, the machine dimensions span 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height. Its modular design allows for effortless integration into any workshop layout, ensuring easy maintenance and adaptability.
3. Application areas and typical scenarios
Discover the diverse applications of our cutting-edge printing technology in Packaging printing.
Transform your carton and paper box production with our machine's ability to execute multi-color graphics and glazing in a single pass, ideal for e-commerce logistics boxes and gift boxes.
For soft packaging, our machine supports high-precision printing on film materials, making it perfect for food bags and daily chemical packaging bags, delivering exceptional quality every time.
Labels and logos
Enhance your industrial label production with two-color overprinting for batch numbers and QR codes, ensuring color accuracy that aligns with GMP certification standards.
Boost the security of your products with our anti-counterfeiting labels, combining spot color printing with local glazing to fortify anti-counterfeiting features.
Special material processing
Perfectly suited for aluminum foil and composite materials, our machine delivers high-precision printing ideal for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Our machine features modular wearing parts like anilox and rubber rollers with standardized interfaces, simplifying replacements. Key components such as chains and gears boast an impressive operational life exceeding 8,000 hours.
Safety is paramount with a fully enclosed protective cover, grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all complying with CE safety standards.
Data management
Streamline your operations with real-time production report generation, documenting critical data including printing speed, ink usage, and downtime, facilitating enhanced production efficiency analysis.
The CIP4 data interface seamlessly connects to enterprise ERP systems, enabling smooth transmission of orders and process parameters for optimal workflow integration.
V. After-sales service and certification
Enjoy peace of mind with our comprehensive after-sales service, featuring a 1-year whole machine warranty (2 years for core components), 24/7 remote diagnosis, and a commitment to engineer on-site service within 48 hours domestically.
Our water-based ink proudly meets the EU REACH certification, and our equipment aligns with the ISO 14001 environmental management system, reflecting our dedication to environmental responsibility.
Backed by CE certification, our machine incorporates key components from esteemed imported brands, such as motors and sensors, assuring you of superior quality and reliability.
){kind=link}