Customization: | Available |
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After-sales Service: | / |
Warranty: | The Whole Device Has a 12-Month Free Warranty. |
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Discover the exceptional features of our two-color chain-type water-based ink printer, designed to elevate your printing process.
I. Core functions and technical advantages
1. Two-color high-precision printing system
Dual-group independent printing unit: Experience seamless and vibrant bi-color printing with our dual independent water-based ink modules. This system effortlessly supports the simultaneous printing of primary and secondary colors, special shades, and intricate patterns, achieving one-time molding of complex graphics.
FLEXO flexographic printing technology: Our state-of-the-art water-based anilox roller ink supply system, paired with high-precision ceramic anilox rollers (boasting a line count of 300-600LPI), guarantees impeccable uniformity in ink transfer. With a stunning printing clarity of up to 1200dpi, you can print text as small as 1.5mm, maintaining a remarkable dot reproduction accuracy of ±0.1mm.
360° phase electric fine-tuning: Achieve unparalleled precision with our 360° electric phase inch fine-tuning, allowing the printing wheel to adjust 20mm left and right. This ensures a color registration accuracy of ±0.8mm, crafted to meet the high standards of precise packaging needs.
2. Chain drive system
Roller chain drive structure: Utilizing a high-strength roller chain conforming to ISO 606 standards, our system boasts a transmission efficiency exceeding 98%. It is engineered to withstand prolonged high-load operations and adapt effortlessly to variable speed requirements ranging from 10-70 m/min.
Circulating lubrication oil supply system: With an inbuilt automatic circulating lubrication system, our gearbox operates with minimal noise, reduced to below 75dB. This innovation not only extends gear life by over 30% but also secures stable color registration.
Automatic chain tension compensation: Our cutting-edge system features a tension sensor and servo motor linkage, enabling real-time chain tightness monitoring and automatic adjustments. This prevents printing deviations caused by chain elongation, ensuring flawless results.
3. Environmentally friendly water-based ink printing technology
Water-based ink compatibility: Our machine supports water-soluble FLEXO ink that complies with EU REACH regulations. With VOC emissions under 100ppm and no irritating odors, it is ideal for sensitive packaging applications, including food and medicine products.
Ink automatic circulation system: Equipped with an automatic idle function when stopped, our rubber wheel prevents ink drying. The pneumatic diaphragm pump, alongside an independent ink-distributing motor, ensures zero ink waste and a lightning-fast color change within just 5 minutes.
Hot air drying system: Featuring an integrated three-stage hot air drying module, our system's temperature is adjustable between 50-120ºC. With a drying speed of up to 30 m/min, it seamlessly adapts to the drying needs of various materials like film and paper.
2. Key technical parameters
Item Parameter range Advantages
Printing width 1400-2000mm (optional customization) Perfectly designed for three-, five-, and seven-layer corrugated cardboard and expansive wide-width films
Applicable materials Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil Accommodates a wide range of packaging substrates for diverse applications
Mechanical speed 10-70 meters/minute (stepless speed regulation) Precision meets efficiency with accurate low-speed debugging and high-speed production
Color registration accuracy ±0.8mm Setting the industry standard with exceptional precision for intricate pattern printing needs
Power supply power 380V/50Hz, total power 25-40kW Innovative energy-saving design conserves 15% more power compared to traditional equipment
Dimensions 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height) Embrace the modular design for effortless workshop layout integration and maintenance
3. Intelligent and humanized design
1. Automatic control system
PLC + Touch Screen Operation: Experience the seamless integration of technology with our Siemens PLC controller and vibrant 10.4-inch color touch screen. This advanced system allows for effortless parameter presets, insightful fault diagnosis, and comprehensive production data statistics, including output, energy consumption, and downtime, ensuring your operations are always optimized.
Remote Monitoring Function (Optional): Elevate your operational efficiency with our Industrial Internet of Things (IIoT) module. This cutting-edge feature enables real-time remote monitoring of equipment status, early warning notifications, and seamless OTA firmware upgrades, significantly improving maintenance and operational efficiency.
2. Quick Plate Change and Maintenance
Track Sliding Printing Unit: Our innovative printing unit features a pneumatic locking and electric opening-closing structure, dramatically reducing the plate change time to under 10 minutes. Plus, enjoy the convenience of replacing the anilox roller without halting the machine, ensuring continuous productivity.
Modular Wearing Parts Design: Embrace simplicity with our standardized interfaces for consumables like the anilox roller, rubber roller, and scraper. Easily replace these components, while key parts such as chains and gears boast an impressive lifespan exceeding 8000 hours, guaranteeing durability and reliability.
3. Safety Protection
Fully Enclosed Protective Cover: Prioritize safety with our protective cover, equipped with a grating sensor and emergency stop button for complete human-machine isolation. The anti-winding shield on the transmission part meets stringent CE safety standards, ensuring a secure working environment.
Ink Leakage Detection: Safeguard your operations with our integrated liquid level sensor and ink leakage alarm system. This feature provides real-time monitoring of ink tank and pipeline status, effectively preventing pollution accidents and ensuring uninterrupted workflow.
IV. Application Fields and Typical Cases
1. Core Application Scenarios
Packaging Printing: Unlock the potential of graphic printing across a variety of surfaces, including cartons, paper boxes, and flexible packaging bags, such as food and medicine boxes, with precision and versatility.
Labels and Logos: Achieve stunning two-color overprinting for industrial, logistics, and anti-counterfeiting labels, ensuring vibrant and sharp results every time.
Special Material Processing: Excel in high-precision printing for unique materials like aluminum foil, synthetic leather, and composite materials, meeting the demands of diverse industries.
2. Industry Cases
Food Packaging: Witness a 40% increase in production capacity as a dairy company utilizes this machine to print milk cartons. The water-based ink complies with FDA food contact standards, underscoring safety and efficiency.
Medical Labels: Experience optimal precision as a pharmaceutical factory employs two-color printing for drug batch numbers and anti-counterfeiting codes, achieving color accuracy that meets GMP certification requirements.
V. After-Sales Service and Certification
1. Service System
Warranty for the Whole Machine: Enjoy peace of mind with our comprehensive 1-year warranty (extended to 2 years for core components) and lifetime maintenance, ensuring long-term reliability and support.
Technical Support: Benefit from 24/7 remote diagnosis, providing expert assistance and ensuring your operations run smoothly at all times.
Training Service: Gain from our free operation training, process guidance, and ink debugging manual, empowering your team with knowledge and skills for optimal machine performance.
2. Certification Qualification
Environmental Certification: Rest assured, our water-based ink has passed EU REACH certification, and the equipment aligns with ISO 14001 environmental management standards, showcasing our commitment to sustainability.
Quality Certification: Our machine proudly bears the CE certification, with key components such as motors and sensors sourced from esteemed imported brands, ensuring top-tier quality and performance.