| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to the 5+1 High-Definition Water-Based Ink Printing Machinery
Step into the future of packaging with the 5+1 High-Definition Water-Based Ink Printing Machinery. This state-of-the-art equipment seamlessly merges multi-color, high-precision printing with eco-friendly practices and intelligent control, making it a standout choice for cartons, paper boxes, and flexible packaging applications. Featuring a robust configuration of five independent printing units paired with one multifunctional efficiency unit, it ensures the one-time molding and surface treatment of intricate graphics with unmatched precision. This comprehensive system not only enhances production efficiency but also elevates printing quality to new heights. Dive into the specifics of its core technologies, versatile applications, and performance benchmarks below:
1. Core Technology and Functional Advantages
Revolutionary Five-Set High-Precision Printing System
The independent five-color printing unit is a marvel of engineering, equipped with cutting-edge FLEXO flexographic technology. It supports water-based inks, meeting stringent EU REACH standards, and ensures VOC emissions are kept under an impressive 100ppm. This makes it an ideal solution for sensitive packaging sectors such as food and pharmaceuticals.
Experience micron-level color registration accuracy with this machine's servo motor drive and 360° electric phase fine-tuning system. Achieving a color registration precision of ±0.5mm on flat cardboard, it can print text as small as 1.5mm and offers dot reproduction accuracy of ±0.1mm.
The quick plate change design leverages a pneumatic locking and track sliding structure, allowing for seamless plate changes in under 10 minutes. Even more impressive, the anilox roller can be swapped without halting the machine's operation.
Multifunctional Efficiency Unit (+1 Configuration)
The water-based glazing module is integrated with a chamber scraper glazing system, capable of partial or comprehensive glazing to enhance surface gloss and resistance to wear. It operates at a drying speed of 30 meters per minute, ensuring efficiency.
Enhance your production with the die-cutting/slotting function: certain models come with a linkage die-cutting unit to facilitate creasing, slotting, and die-cutting of corrugated cardboard, thereby streamlining post-production processes.
Explore new horizons with the spot color printing expansion: the sixth unit can be tailored as a spot color channel, catering to the demands of special inks like metallic and fluorescent colors.
Intelligent Automation Control System
Harness the power of PLC + touch screen operation with Siemens PLC and a vibrant 10.4-inch color touch screen that supports parameter presets, fault diagnosis, and comprehensive production data analysis including output and energy consumption.
Opt into the future with remote monitoring (optional): the Industrial Internet of Things (IIoT) module allows remote tracking of equipment status, proactive warning messages, and convenient OTA firmware updates to minimize operational costs.
Maintain flawless results with tension closed-loop control: equipped with a tension sensor and servo motor linkage, this feature adjusts paper tape tension in real time to mitigate printing deviations.
Efficient Drying and Environmentally Friendly Design
Benefit from three-stage hot air drying: the integrated module allows for adjustable temperatures between 50-120ºC with infrared radiation auxiliary drying. Achieving a drying speed of 30 meters/minute, it is suitable for various materials including film and paper.
Introducing the Ink Zero Waste System: the rubber wheel automatically idles when the machine stops, while a pneumatic diaphragm pump and an independent ink-distributing motor ensure rapid ink color changes in under 5 minutes, promoting recycling efficiency.
2. Key Technical Parameters
Project Parameter Range and Advantages
Printing width options span 1400-2000mm (customization available), perfectly accommodating three-, five-, and seven-layer corrugated cardboard as well as wide-width films.
The machine supports a wide array of materials: cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil, offering versatility across various packaging substrates.
Experience unparalleled precision and efficiency with our Professional High Speed Definition Ink Printing Machine. Its mechanical speed ranges from 10 to 70 meters per minute, featuring stepless speed regulation. Enjoy the perfect blend of accuracy during low-speed debugging and unmatched efficiency during high-speed production.
Boasting an industry-leading color registration accuracy of ±0.5-0.8mm, our machine meets the highest standards for intricate pattern printing, ensuring every detail is captured with precision.
Designed with energy efficiency in mind, our power supply operates at 380V/50Hz with a total power range of 25-40kW. This advanced design offers an impressive 15% power saving compared to traditional equipment, promoting sustainability and cost reduction.
With dimensions of 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, this modular design ensures easy integration into your workshop layout, simplifying both installation and maintenance.
3. Application areas and typical scenarios
Packaging printing
Our machine excels in carton and paper box printing, enabling single-pass multi-color graphics and glossing. This capability is ideal for e-commerce logistics boxes, gift boxes, and more, making packaging both vibrant and efficient.
Perfect for soft packaging, our machine supports high-precision printing on film materials, making it an excellent choice for food bags and daily chemical packaging bags, delivering quality and consistency.
Labels and logos
For industrial labels, achieve flawless two-color overprinting of batch numbers and QR codes. Our color accuracy standards meet the stringent requirements of GMP certification, ensuring reliability and compliance.
Enhance product protection with our anti-counterfeiting label capabilities. By combining spot color printing and local glazing, we boost the anti-counterfeiting performance of products significantly.
Special material processing
Our high-precision printing solutions are perfectly suited for aluminum foil and composite materials, making them ideal for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Experience effortless maintenance with our modular design featuring standardized interface consumables like anilox and rubber rollers. Key components such as chains and gears boast a lifecycle exceeding 8,000 hours, ensuring durability and reduced downtime.
Our fully enclosed protective cover, equipped with grating sensors and emergency stop buttons, alongside anti-winding shields on transmission parts, adheres to CE safety standards, providing unmatched safety for operators.
Data management
Optimize efficiency with our real-time production report generation. It records crucial data including printing speed, ink usage, and downtime, aiding in comprehensive production efficiency analysis.
Our CIP4 data interface ensures seamless connectivity with enterprise ERP systems, allowing for the smooth and effortless transmission of orders and process parameters.
V. After-sales service and certification
Our commitment to service excellence is demonstrated through a 1-year full machine warranty, with core components covered for 2 years. Enjoy 7×24 hours remote diagnosis and engineer on-site service within 48 hours domestically.
Our water-based ink proudly meets EU REACH certification, while our equipment adheres to the ISO 14001 environmental management system, ensuring environmental responsibility.
Quality assurance is guaranteed with CE certification, and we utilize imported brands for key components such as motors and sensors, ensuring superior performance and reliability.
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