Customization: | Available |
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After-sales Service: | / |
Warranty: | The Whole Device Has a 12-Month Free Warranty. |
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Experience the future of printing with our state-of-the-art two-color chain-type water-based ink printer. Crafted to perfection, it promises unmatched quality that meets all your packaging needs.
I. Core Functions and Technical Advantages
1. Two-Color High-Precision Printing System
Revolutionize your printing with our dual-group independent printing unit. Featuring two standalone water-based ink modules, it enables seamless two-color outputs, such as primary and secondary colors or special hues combined with intricate patterns. Achieve complex graphics in a single pass with precision.
Delve into the world of FLEXO flexographic printing technology. Our water-based anilox roller ink supply system, paired with high-precision ceramic anilox rollers (300-600LPI), guarantees consistent ink distribution. Attain printing clarity up to a remarkable 1200dpi, flawlessly rendering text as small as 1.5mm with dot reproduction accuracy within ±0.1mm.
Achieve unparalleled accuracy with our 360° phase electric fine-tuning. The adaptable printing wheel offers a 20mm adjustment range and 360° electric phase calibration, ensuring color registration precision within ±0.8mm. Perfectly suited for high-precision packaging demands.
2. Chain Drive System
Harness the power of our roller chain drive structure. Utilizing high-strength roller chains (in line with ISO 606 standards), it delivers over 98% transmission efficiency, enduring long-term high-load operations while adapting to variable speeds ranging from 10 to 70 m/min.
Our advanced circulating lubrication oil supply system features an automatic gearbox lubrication system, minimizing operating noise to below 75dB and extending gear life by 30% or more, ensuring consistent color registration stability.
Never compromise on print quality with our automatic chain tension compensation. Equipped with a tension sensor and servo motor linkage, it continuously monitors and adjusts chain tightness in real-time, preventing deviations due to chain elongation.
3. Environmentally Friendly Water-Based Ink Printing Technology
Embrace sustainability with our water-based ink compatibility, supporting water-soluble FLEXO inks compliant with EU REACH regulations. With VOC emissions under 100ppm and no harsh odors, it's ideal for sensitive applications in food and pharmaceuticals.
Our ink automatic circulation system is engineered for efficiency. When idle, the rubber wheel prevents ink drying, while the pneumatic diaphragm pump and independent ink-distributing motor deliver zero ink waste and swift color changes in under five minutes.
Adapt to diverse material needs with our hot air drying system. Featuring a three-stage adjustable temperature module (50-120ºC) that dries materials at speeds of up to 30 m/min, it's perfect for both films and paper.
2. Key Technical Parameters
Item Parameter Range Advantages
Printing Width: 1400-2000mm (customizable) - Perfectly suited for three-, five-, seven-layer corrugated cardboard and broad film widths.
Applicable Materials: Cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), aluminum foil - Versatile to handle a wide range of packaging substrates.
Mechanical Speed: 10-70 meters/minute (stepless regulation) - Experience precision at low speeds and efficiency at high speeds.
Color Registration Accuracy: ±0.8mm - Leading the industry with the capability to meet fine pattern printing demands.
Power Supply Power: 380V/50Hz, Total Power 25-40kW - Energy-smart design saves 15% more electricity than conventional equipment.
Dimensions: 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height) - Modular design simplifies workshop layout and maintenance.
3. Intelligent and Humanized Design
1. Automatic Control System
Embrace precision and efficiency with our cutting-edge PLC + touch screen operation. Equipped with a Siemens PLC controller and a vibrant 10.4-inch color touch screen, this system supports seamless parameter presets and boasts sophisticated fault diagnosis capabilities. Dive into comprehensive production data statistics, including output, energy consumption, and downtime, all at your fingertips.
Experience the future of operational excellence with our optional Remote Monitoring Function. Harness the power of the Industrial Internet of Things (IIoT) to remotely monitor equipment status, receive early warning alerts, and perform OTA firmware upgrades effortlessly. This innovation significantly boosts operation and maintenance efficiency, keeping your production line at the forefront of technology.
2. Quick and Effortless Plate Change and Maintenance
Our Track Sliding Printing Unit is designed for ultimate convenience and efficiency. Featuring a pneumatic locking and electric opening/closing structure, the plate change process is completed in under 10 minutes. Plus, the anilox roller can be swiftly replaced without halting the machine, ensuring uninterrupted production.
The Modular Wearing Parts Design sets a new standard for ease of maintenance. With standardized interfaces for components like the anilox roller, rubber roller, and scraper, replacements are swift and straightforward. Key components such as chains and gears boast an impressive lifespan, exceeding 8000 hours, maximizing your operational uptime.
3. Comprehensive Safety Protection
Safety is paramount with our Fully Enclosed Protective Cover. This system features a grating sensor and an emergency stop button, ensuring complete human-machine isolation. An anti-winding shield on the transmission part meets stringent CE safety standards, providing peace of mind during operation.
Prevent pollution incidents before they happen with our state-of-the-art Ink Leakage Detection system. Integrated liquid level sensors and an ink leakage alarm system provide real-time monitoring of the ink tank and pipeline status, safeguarding your production line from unwanted accidents.
IV. Application Fields and Illustrative Cases
1. Core Application Scenarios
Our product delivers excellence in Packaging Printing, offering precise graphic printing for cartons, paper boxes, and flexible packaging bags including food and medicine boxes.
Elevate your branding with our specialized two-color overprinting for industrial labels, logistics labels, and anti-counterfeiting labels, ensuring sharp and reliable branding solutions.
Achieve unmatched quality in Special Material Processing with our system's high-precision printing capabilities on materials like aluminum foil, synthetic leather, and composite materials.
2. Industry Exemplars
In the Food Packaging sector, a renowned dairy company leverages our machine to print milk cartons. With water-based ink that meets FDA standards, they've seen a remarkable 40% increase in annual production capacity.
Our machine powers the Medical Labels industry, where a pharmaceutical factory uses two-color printing to simultaneously deliver drug batch numbers and anti-counterfeiting codes. The color fidelity aligns perfectly with GMP certification requirements.
V. Comprehensive After-Sales Service and Robust Certification
1. Service Excellence
Our Warranty for the entire machine spans 1 year, extendable to 2 years for core components, coupled with lifetime maintenance, ensuring lasting reliability and support.
We provide round-the-clock Technical Support with 7×24 hours remote diagnosis, always ready to assist you in maintaining optimal operation.
Unlock the full potential of your team with our Training Service, offering free operational training, process guidance, and a complimentary ink debugging manual.
2. Certification Credentials
Our commitment to the environment is certified, as our water-based ink has earned EU REACH certification, and our equipment aligns with the ISO 14001 environmental management system.
Our Quality Certification underscores excellence, having achieved CE certification and boasting key components such as motors and sensors from premium imported brands.