Product Description
1. Paper Feeding Section:
Delve into advanced printing technology with our servo pressure-free extended paper feeding front edge. This innovative design does away with cumbersome paper guide rubber rollers and embossing rollers, facilitating a seamless journey of cardboard to the printing roller via front edge vacuum technology. The power input gear, perfectly synchronized with the vacuum paper guide wheel's outer circle, guarantees streamlined operations and maximizes auxiliary paper feeding time, promising effortless adjustments and peak performance.
Our paper feeding section features the renowned French Martin front edge paper feeding structure. The tilting tabletop is designed for easy lifting, optimizing paper feeding. Ingeniously crafted with a low front and high back, this design minimizes paper jams and prevents cardboard damage, making it ideal for both single and curved corrugated cardboard. The Martin bellows' snail-type suction blower focuses power efficiently on high-strength and heavy cardboards, guaranteeing impeccable alignment. The light-pressure bearing wheel frame supports high stacks of cardboard, effectively reducing load and boosting bellows speed efficiency.
Our groundbreaking pressure-free front edge paper feeding system expertly tackles cardboard damage caused by conventional paper guide rubber rollers. It preserves up to 100% of the cardboard's physical properties, offering carton manufacturers vast choices for paper usage. By removing the traditional roller mechanism, it protects all cardboards during transport, achieving what others cannot.
1. Machine Clutch:
1) Safety takes precedence with our electric control machine clutch. An incessant alarm bell signals during movement, ensuring no compromise to operator safety.
2) Pneumatic Interlocking Device:
3) Our main motor and fan feature state-of-the-art variable frequency motors and controllers, enhancing energy efficiency and delivering smooth starts. A motor start protection device guarantees reliability.
2. Front Edge Paper Feeding System:
1) Suction-assisted paper feeding with an adjustable 7.5KW fan allows this system to adapt air volume according to cardboard bend, ensuring seamless operations.
2) Utilizing powerful cylinder-driven paper lifting and dropping, this system assures quick and efficient handling.
3) Benefit from the convenience of one-button electric adjustments for side, front, and rear baffles.
4) Outfitted with Taiwan's super-resistant front edge paper feeding wheel, it offers unparalleled durability and wear resistance.
5) Select between continuous or interval paper feeding with our versatile interval paper feeding device tailored to your specific needs.
6) The user-friendly seven-inch computer touch screen control provides production volume and counting alerts, boosting operational efficiency.
3. Automatic Zeroing Device:
1) Electric and automatic zeroing in both paper feeding and die-cutting units ensures precision and ease of use.
2) For general carton applications, our automatic zeroing device delivers two trial prints for accurate positioning, substantially reducing cardboard waste.
4. Dust Removal Device:
1) Our brush dust removal device in the paper feeding section effectively removes impurities from the cardboard's printed surface, elevating print quality.
2) With an impressive storage order capacity of up to 999, our system assures precise and efficient automatic alignment.
3) Simplify your process with one-key alignment and slot size adjustment, enhancing user convenience.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) This component features a precision-crafted outer diameter of 395mm and extends to 405mm with the plate's outer diameter for optimal functioning.
2) Displaying an exquisite finish, the steel pipe's surface is precisely ground and sealed with a hard chrome plating layer, ensuring exceptional durability and resistance.
3) Employing meticulous expert balance correction, our machinery ensures a seamless and uninterrupted operation, promising consistent excellence in every task.
4) Engineered with a state-of-the-art ratchet fixed plate rolling shaft, this feature enhances stability and precision, providing unmatched operational performance.
5) Designed with a versatile full plate hanging slot, perfectly accommodating 9mm hanging plate strips, it offers unparalleled ease of use and adaptability.
6) Effortlessly load and unload printing plates with our electrically controlled foot switch, enabling smooth forward and reverse rotation for unmatched efficiency.
2. Printing roller:
1) With an outer diameter of 159mm, this component embodies precision in both design and functionality, setting the standard for exceptional performance.
2) The surface of the steel pipe is finely ground and encased in hard chrome plating, demonstrating both remarkable durability and an immaculate finish.
3) Expertly executed balance correction ensures smooth, consistent operation, delivering outstanding results with every use.
4) Manual adjustment of the printing roller's gap dial allows for precise fine-tuning from 0-12mm, ensuring precision printing every time.
3. Upper and lower rollers for paper feeding:
1) The upper roller, having an outer diameter of 99mm, is constructed from robust thick-walled steel pipe and features a quick-adjustment paper guide wheel for flawless paper handling.
2) The lower roller, with an outer diameter of 156mm, is crafted from durable thick-walled steel pipe, its surface meticulously ground and chrome-plated for optimal durability and performance.
3) Offers manual adjustment of the paper feeding roller's gap dial, providing a precise range of 0-12mm for unparalleled customization.
4. Steel anilox roller
1) This remarkable roller features an outer diameter of φ213, with mesh numbers ranging from 180 to 260, offering customizable performance tailored to your needs.
2) The surface of the steel tube is expertly ground, with mesh precisely pressed and further ground, then plated with hard chrome for superior inking performance.
3) Balance correction is implemented to ensure smooth, uniform inking, providing consistent dots for premium printing quality every time.
4) The anilox roller incorporates a wedge overrunning clutch to distribute and clean ink effectively, ensuring impeccable performance.
5) Manual adjustment of the anilox gap dial offers precise control over the inking process, enhancing overall printing quality.
5. Rubber roller:
1) With an outer diameter of φ200mm, the rubber roller is optimized for efficient and effective ink transfer, guaranteeing superior results.
2) This roller's steel pipe is expertly wrapped with wear-resistant rubber and precisely balanced for maximum durability and longevity.
3) Specialized grinding in the middle and high areas ensures superior ink transfer, resulting in outstanding printing precision and quality.
4) The rubber hardness is accurately measured between 60-65 degrees, ensuring optimal resilience, performance, and unmatched printing results.
5) The Yunmo motor's silent operation is supported by a specially designed motor, delivering efficient functionality without the noise.
6. Phase adjustment mechanism:
1) Our mechanism features an advanced planetary gear business structure, offering precise control over every operational detail.
2) Enjoy the convenience of electrically controlled 360-degree printing phase adjustments via a digital interface, allowing changes both during operation and when stopped.
3) Electric lateral position adjustment provides a fine-tuning range of ±10mm, facilitating precise alignment and superior accuracy.
7. Ink circulation
1) Our pneumatic diaphragm pump guarantees a stable ink supply and simplifies maintenance, ensuring long-lasting and reliable operation.
2) Equipped with an efficient ink filter, impurities are eliminated, preserving the pristine quality of your ink for immaculate results.
8. Printing phase fixing device:
1) The device is equipped with an advanced electromagnetic clutch brake, ingeniously crafted to deliver precision control during every phase of operation.
2) When phase adjustments are required, the state-of-the-art brake mechanism steadfastly anchors the machine, preserving the original gear position with unparalleled reliability.
9. Oil supply device:
1) A robust mechanical oil pump delivers a consistent and unwavering oil supply, ensuring the machinery operates smoothly and seamlessly at all times.
2) The sophisticated circulating oil supply system guarantees uniform inking of gears and maintains balanced oil levels across all groups, optimizing performance to the highest standards.
Three-die cutting section
1. Die roller (lower roller)
1) With an impressive outer diameter of φ360mm (exclusive of die), this precision-crafted component is designed for optimal performance and reliability.
2) Forged from durable cast steel, its surface is meticulously ground and fortified with hard chrome plating to ensure lasting durability.
3) Expertly balanced for precise adjustment, this feature enhances operational stability, delivering consistent and superior results.
4) Precisely spaced die fixing screw holes at 50mm*50mm intervals facilitate easy operation and setup, enhancing user convenience.
5) Designed to accommodate a die height of 25.4mm, offering broad versatility for various applications.
6) Capable of die cutting a thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards, it adeptly adapts to diverse operational needs.
2. Rubber pad roller (upper roller)
1) With an outer wall dimension of φ388.9mm, this component ensures robust support and unwavering precision.
2) Crafted from premium cast steel, with a finely ground surface and hard chrome plating, it promises extended longevity and resilience.
3) Balanced adjustments elevate stability, ensuring consistent and reliable operations throughout.
4) Features an electric gap adjustment with the die roller, providing precision control and remarkable efficiency.
5) The pad's thickness is a precise 8mm, with an outer diameter of φ404.9mm and a width of 250mm, ensuring excellent coverage and maximum efficiency.
3. Transverse movement and repair device:
1) The mechanical transverse movement of 40mm, complemented by a floating device, enables automatic compensation for line speed, ensuring uniform die-cutting pad wear, significantly extending the service life.
2) An advanced electric repair device dramatically enhances the reuse rate of pads, allowing each to be repaired an impressive 3-4 times, maximizing operational efficiency.
3) The innovative pneumatic automatic separation device of the die-cutting roller minimizes pad wear, significantly extending its service life.
4. Plate-free fixture:
1) This versatile multifunctional fixture allows for rapid die-cutting interchange without templates for standard boxes, streamlining the production process.
2) Achieves results akin to thin knife slotting, providing a substantial reduction in production costs.
3) With the inclusion of 13 servo motors, this feature enables electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). Inputting the cardboard's dimensions allows for one-key slotting size adjustments, emphasizing ease and convenience.
4. Transmission gear:
1. Manufactured from 40Cr high-quality alloy steel, this gear is tempered, ground, and nitrided, offering exceptional strength and durability.
2. Delivering six-level precision, this component operates smoothly and quietly, with hardness ranging from HRC55-60, ensuring long-lasting, low-wear performance that reliably maintains printing color accuracy over time.
3. Featuring an innovative keyless connection (expansion sleeve) between all transmission parts (shaft and gear connection), this design eradicates connection gaps, enabling consistent high-speed operation under substantial torque conditions.
5. Sophisticated Oil Supply Device:
1) This advanced system is equipped with a high-performance mechanical oil pump, ensuring a trustworthy and consistent oil supply cycle for uninterrupted and efficient operation.
2) Its innovative circulation oil supply mechanism is designed to provide even lubrication to all gears, maintaining optimal oil levels within each group. This design greatly enhances the longevity and operational efficiency of the machinery.
3) By incorporating a state-of-the-art closed spray lubrication system, the machinery achieves exceptional transmission accuracy, significantly boosting the lifespan and reliability of the equipment.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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