| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 high-definition water-based ink printing machinery is a cutting-edge marvel in packaging printing equipment, seamlessly integrating multi-color, high-precision printing with environmental sustainability, energy efficiency, and intelligent control. Primarily purposed for applications in cartons, paper boxes, and flexible packaging, this advanced system boasts a core configuration of five independent printing units complemented by a multifunctional efficiency unit, designed for glazing, die-cutting, or spot color tasks. This integration allows for one-step formation and surface treatment of complex graphics, thus drastically improving both production efficiency and print quality. Here's a comprehensive analysis from the perspectives of core technology, application scenarios, and performance metrics:
1. Core Technology and Functional Advantages
Five High-Precision Printing Systems
Independent Five-Color Printing Unit: Each module is enhanced with FLEXO flexographic technology, supporting water-based inks that comply with EU REACH standards, ensuring VOC emissions remain below 100ppm, ideal for sensitive packaging categories such as food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Equipped with servo motor drive and 360° electric phase fine-tuning, this machine achieves color registration accuracy as precise as ±0.5mm on flat cardboard, prints text as small as 1.5mm, with dot reproduction accuracy reaching ±0.1mm.
Quick Plate Change Design: Utilizing a pneumatic locking and track sliding structure, the printing unit enables a rapid plate change in under 10 minutes, with an option to replace the anilox roller without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: This system includes an integrated chamber scraper glazing setup, facilitating both localized and total area glazing, enhancing surface gloss and wear resistance, and drying at an impressive speed of 30 meters per minute.
Die-Cutting/Slotting Function: Select models feature a linked die-cutting unit, streamlining the processes of creasing, slotting, and die-cutting corrugated cardboard, reducing reliance on subsequent processing steps.
Spot Color Printing Expansion: The sixth unit can be tailored as a spot color channel, catering to specialized ink needs such as metallic and fluorescent hues.
Intelligent Automation Control System
PLC + Touch Screen Operation: Utilizing Siemens PLC alongside a 10.4-inch color touch screen, the system supports parameter presets, fault diagnostics, and production data analytics, including output and energy consumption.
Remote Monitoring (Optional): The Industrial Internet of Things (IIoT) module provides capabilities for remote equipment status monitoring, early warning notifications, and OTA firmware upgrades, cutting down operation and maintenance expenses.
Tension Closed-Loop Control: Fitted with a tension sensor and servo motor linkage, this feature adjusts paper tape tension in real-time, effectively preventing printing deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Featuring an integrated hot air drying module with adjustable temperatures from 50-120ºC, and augmented by infrared radiation auxiliary drying, achieving a drying speed of 30 meters per minute, suitable for diverse materials like film and paper.
Ink Zero Waste System: The rubber wheel idles automatically when the machine is paused, with a pneumatic diaphragm pump delivering ink through an independent motor for fast ink color changes in under 5 minutes, enabling recycling.
2. Key Technical Parameters
Project Parameter Range and Advantages
Printing Width: 1400-2000mm (Customizable) - Suitable for three-, five-, and seven-layer corrugated cardboard and wide-width films.
Applicable Materials: Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil - Supports a diverse range of packaging substrates.
Experience seamless efficiency with our High Speed Definition Ink Printing Machine, offering mechanical speeds ranging from 10 to 70 meters per minute with stepless speed regulation. Enjoy precise low-speed debugging and unparalleled efficiency at high-speed production levels.
Achieve perfection with our industry-leading color registration accuracy of ±0.5-0.8mm, tailored to meet the demands of intricate and fine pattern printing.
Harness the power of innovation with a power supply of 380V/50Hz and total power ranging from 25 to 40kW. Our energy-saving design outshines conventional equipment by delivering a remarkable 15% power conservation.
Our machine's dimensions-8 to 12 meters in length, 2.5 meters in width, and 2.8 meters in height-are designed for modularity, ensuring effortless workshop layout integration and streamlined maintenance.
3. Application areas and typical scenarios
Packaging printing
Transform carton and paper box printing with our solution, achieving exquisite multi-color graphics and glazing in one seamless operation, perfect for e-commerce logistics and elegant gift boxes.
Our machine excels in soft packaging, enabling high-precision printing on film materials, ideal for producing vibrant food bags and sophisticated daily chemical packaging.
Labels and logos
Our expertise in industrial label printing offers precise two-color overprinting of batch numbers and QR codes, ensuring color accuracy adheres to stringent GMP certification standards.
Enhance your product's security with our anti-counterfeiting labels, combining spot color printing with localized glazing to significantly boost anti-counterfeiting effectiveness.
Special material processing
Our high-precision printing capabilities cater to aluminum foil and composite materials, making it ideal for pharmaceutical packaging and shielding electronic components.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Our modular design features standardized interfaces for consumables like anilox and rubber rollers, facilitating easy replacement. Key components boast a lifespan exceeding 8,000 hours, ensuring longevity and reliability.
Safety is paramount with our fully enclosed protective cover, which includes grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all conforming to CE safety standards.
Data management
Optimize production with our real-time data reporting, capturing important metrics like printing speed, ink usage, and downtime for enhanced production efficiency analysis.
Our CIP4 data interface seamlessly integrates with enterprise ERP systems, enabling smooth transmission of orders and process parameters.
V. After-sales service and certification
Benefit from our comprehensive after-sales service, featuring a 1-year warranty on the entire machine (with 2-year coverage for core components), 24/7 remote diagnostics, and on-site engineer service within 48 hours (domestic).
Our commitment to environmental responsibility is evidenced by our water-based ink's EU REACH certification and the equipment's adherence to the ISO 14001 environmental management system.
Rest assured with our quality certification, as our machine has passed CE certification and utilizes top-quality imported brands for key components like motors and sensors.
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