| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to the Cutting-Edge 5+1 High-Definition Water-Based Ink Printing Machinery
The revolutionary 5+1 high-definition water-based ink printing machinery is a pinnacle of packaging printing innovation, expertly combining multi-color high-precision printing with environmental sustainability, energy efficiency, and superior intelligent control. Primarily utilized in the realms of cartons, paper boxes, and flexible packaging, this machine stands as a beacon of advanced technology. Its core comprises five independent printing units coupled with a multifunctional efficiency unit, capable of delivering complex graphics' one-time molding and surface treatment. This integration significantly boosts production efficiency and elevates printing quality to new heights. Below, delve into the core technology, diverse application scenarios, and detailed performance parameters that make this machine a leader in its class:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Independent Five-Color Printing Unit: Each state-of-the-art module is fitted with cutting-edge FLEXO flexographic technology, fully supporting eco-friendly water-based ink that adheres to stringent EU REACH regulations. Emitting VOCs at an impressively low level of less than 100ppm, this unit is ideal for sensitive packaging applications, including those in food and medicine.
Micron-Level Color Registration Accuracy: With the precision of servo motor-driven mechanisms and 360° electric phase fine-tuning, achieve unparalleled color registration accuracy of ±0.5mm on flat cardboard. Capable of printing text as small as 1.5mm, with dot reproduction accuracy at ±0.1mm, ensuring every detail is immaculate.
Quick Plate Change Design: This innovative feature leverages a pneumatic locking system paired with a track sliding structure, allowing for swift plate changes in under 10 minutes. Moreover, the anilox roller can be seamlessly replaced while the machine remains operational.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Harness the power of an integrated chamber scraper glazing system to achieve either partial or comprehensive glazing. This enhances surface gloss and boosts wear resistance, with drying speeds reaching a remarkable 30 meters/minute.
Die-Cutting/Slotting Function: Certain models incorporate a linkage die-cutting unit, expertly supporting the creasing, slotting, and die-cutting of even the most robust corrugated cardboard, thereby minimizing reliance on subsequent processes.
Spot Color Printing Expansion: Customize the sixth unit as a spot color channel, seamlessly catering to the distinct printing needs of special inks, including metallic and fluorescent colors, adding vibrancy and uniqueness to every print.
Intelligent Automation Control System
PLC + Touch Screen Operation: Featuring Siemens PLC technology and a vibrant 10.4-inch color touch screen, this system supports parameter presets, fault diagnostics, and comprehensive production data statistics, including output and energy consumption metrics, for unparalleled operational efficiency.
Remote Monitoring (Optional): With the inclusion of the Industrial Internet of Things (IIoT) module, enjoy remote monitoring of equipment status, proactive early warning alerts, and OTA firmware upgrades. This reduces operational and maintenance overheads, ensuring smooth and uninterrupted workflows.
Tension Closed-Loop Control: Equipped with a sophisticated tension sensor and servo motor linkage, this system adjusts paper tape tension in real-time, effectively preventing any printing deviations and maintaining optimal output quality.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Featuring an integrated hot air drying module with adjustable temperatures ranging from 50 to 120ºC, complemented by infrared radiation for auxiliary drying. Achieving drying speeds of up to 30 meters/minute, this system is adeptly tailored for a broad spectrum of materials, from film to paper.
Ink Zero Waste System: Utilizing an innovative mechanism, the rubber wheel idles automatically when the machine is halted, while a pneumatic diaphragm pump with an independent ink-distributing motor ensures rapid ink color change in under 5 minutes, alongside efficient ink recycling.
2. Key Technical Parameters
Project Parameter Range and Advantages
Printing Width: Ranging from 1400-2000mm (with optional customization), this machine accommodates three-, five-, and seven-layer corrugated cardboard and wide-width films, offering unparalleled versatility.
Applicable Materials: From cardboard (150-600gsm) to corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil, this machine supports a vast array of packaging substrates, ensuring adaptability across diverse printing needs.
Mechanical Speed: Boasting a range of 10-70 meters/minute with stepless speed regulation, the machine excels in precision during low-speed debugging while delivering unmatched efficiency in high-speed production scenarios.
Boasting an unrivaled color registration precision of ±0.5-0.8mm, our technology sets the benchmark in the industry, perfectly meeting the demands for intricate pattern printing with exceptional clarity and detail.
Our advanced power system operates at 380V/50Hz, with a total power capacity ranging from 25-40kW. This innovative energy-saving design slashes power consumption by an impressive 15% compared to traditional machinery, driving both sustainability and efficiency.
Dimensions span 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height. Featuring a modular design, it ensures seamless integration into workshop layouts and facilitates straightforward maintenance, offering unmatched flexibility.
3. Application areas and typical scenarios
Packaging Printing
Carton / Paper Box: Effortlessly achieve multi-color graphics and glazing in a single process, ideal for e-commerce logistics boxes, luxury gift boxes, and more, enhancing visual appeal and functionality.
Soft Packaging: Perfectly tailored for high-precision printing on film materials, this solution is indispensable for food bag production and daily chemical packaging, ensuring pristine results every time.
Labels and Logos
Industrial Labels: Delivering precise two-color overprinting for batch numbers and QR codes, meeting stringent GMP certification standards with impeccable color accuracy.
Anti-Counterfeiting Labels: Enhance product security through spot color printing combined with localized glazing, significantly boosting anti-counterfeiting measures.
Special Material Processing
Aluminum Foil and Composite Materials: High-precision printing designed for pharmaceutical aluminum foil packaging and electronic component shielding, ensuring superior output quality.
IV. Intelligent and Humanized Design
Quick Maintenance and Safety Protection
Modular Wearing Parts: Our standardized interfaces for anilox rollers, rubber rollers, and other consumables facilitate easy replacement. Key components like chains and gears boast a lifespan exceeding 8,000 hours, ensuring long-term reliability.
Fully Enclosed Protective Cover: Equipped with state-of-the-art grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all conforming to CE safety standards, ensuring utmost protection.
Data Management
Production Report Generation: Capture real-time data on printing speed, ink consumption, and downtime, enabling comprehensive production efficiency analysis to enhance performance.
CIP4 Data Interface: Seamlessly integrate with enterprise ERP systems for flawless transmission of orders and process parameters, streamlining operations.
V. After-Sales Service and Certification
Warranty and Maintenance: Enjoy a 1-year comprehensive warranty on the entire machine (with a 2-year extension on core components), 24/7 remote diagnostics, and prompt engineer on-site services within 48 hours (domestically).
Environmental Certification: Utilizing water-based ink that meets EU REACH standards, our equipment aligns with the ISO 14001 environmental management system, promoting sustainable practices.
Quality Certification: Our machine proudly meets CE certification standards, with key components such as motors and sensors sourced from reputable imported brands, ensuring unparalleled quality.
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