Product Description
1. Paper Feeding Section:
Our advanced servo pressure-free extended paper feeding system, featuring a sophisticated design, cleverly eliminates the need for traditional guide rubber rollers and embossing pressure feeding. This cutting-edge system transfers cardboard with unmatched precision and efficiency to the printing roller using state-of-the-art front edge vacuum technology. The power input gear is perfectly aligned with the vacuum paper guide wheel, ensuring flawless operation. By removing the need for adjusting paper guide pressure, our system maximizes the auxiliary paper feeding time and streamlines the time adjustment process, offering unparalleled simplicity and ease of use.
Introducing the renowned French Martin front edge paper feeding structure, this section boasts a unique tilting lifting mechanism that ensures smooth and seamless paper feeding. The ingenious table top lifts at an angle, lower in the front and higher in the back, effectively minimizing the risk of jams and cardboard damage. Perfect for single corrugated and curved cardboard, the Martin bellows-a snail-type suction blower-delivers concentrated power to handle high-strength and heavier cardboard with precision, preventing skewing during feeding. The innovative light-pressure bearing wheel frame design simplifies lifting and lowering of the paper feeding table, reducing load while significantly enhancing the performance of the bellows in the pressure-free section.
Our state-of-the-art pressure-free front edge paper feeding system redefines traditional methods by eliminating risks of cardboard damage from guide rollers. It ensures the preservation of cardboard's physical integrity, providing manufacturers with unparalleled flexibility in paper selection. By eliminating the guide roller mechanism, we protect all cardboards from potential transport damage, achieving feats unattainable by other systems.
1. Machine Clutch:
1) Designed with intuitive electric control, the machine's clutch system features an alarm bell that rings continuously during operation, ensuring maximum operator safety.
2) Equipped with a reliable and secure pneumatic interlocking device for enhanced safety and performance.
3) With cutting-edge variable frequency motor technology and a variable frequency controller, the main motor and fan deliver exceptional energy efficiency, smooth starts, and feature a robust motor start protection device for added reliability.
2. Front Edge Paper Feeding System
1) This system enhances paper feeding through powerful suction-assistance. The fan operates with a robust 7.5KW power, allowing adjustable air volume to seamlessly handle varying degrees of cardboard bending.
2) Driven by cylinders, the system's rapid and powerful paper lifting and dropping mechanisms ensure seamless operation.
3) Effortless, one-button electric adjustment for the side, front, and rear baffles, enhancing user convenience and efficiency.
4) The Taiwan super-resistant front edge paper feeding wheel is celebrated for its outstanding durability and remarkable wear-resistance.
5) Featuring a versatile interval paper feeding device, allowing for either continuous or interval feeding to suit specific operational needs.
6) Equipped with a state-of-the-art seven-inch computer touch screen control, the system displays production volume and counting alarms with unparalleled ease and clarity.
3. Automatic Zeroing Device
1) Both paper feeding and die-cutting units feature electrically operated automatic zeroing for unmatched precision.
2) Perfectly designed for general carton use, this automatic zeroing device allows for precise adjustment with just two trial prints, significantly reducing cardboard waste and enhancing efficiency.
4. Dust Removal Device
1) The innovative brush dust removal device efficiently cleanses the printed surface of cardboard, significantly elevating print quality.
2) Impressively, the storage order system can accommodate up to 999 entries, ensuring precise and efficient automatic alignment.
3) Experience the ultimate convenience with one-key alignment and one-key slot size adjustments, streamlining operations.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) Meticulously crafted, the printing roller's outer diameter measures 395mm, including a comprehensive plate diameter of 405mm, ensuring exceptional precision and durability.
2) The steel pipe's surface features an exquisite high-quality ground finish, complemented by a luxurious layer of superior hard chrome plating. This combination not only guarantees strength but also ensures unmatched longevity, standing as a testament to the product's durability.
3) Experience the heights of efficiency with expertly implemented balance correction. This feature facilitates seamless and smooth operation, transforming the ordinary into an extraordinary performance-driven experience.
4) With a robust ratchet-fixed plate rolling shaft, this component promises unwavering stability and reliability, even during the most demanding operations. It's engineered to deliver excellence in every use.
5) Discover versatility like never before with a full plate hanging plate slot, meticulously designed to precisely accommodate 9mm hanging plate strips, offering adaptability for diverse applications.
6) Advanced technology at your fingertips, the electric control of the foot switch simplifies loading and unloading of printing plates with effortless forward and reverse rotation, elevating ease of use to new heights.
2. Printing roller:
1) Engineered for optimal performance, the outer diameter is a finely crafted 159mm, ensuring precision and efficiency at every turn.
2) With a high-quality ground finish, the steel pipe's surface is fortified with hard chrome plating, maintaining its integrity and elevating its durability to withstand the test of time.
3) Smooth, efficient, and reliable: balance correction enhances the roller's operation, delivering exceptional performance with minimal effort.
4) Achieve precise control with the manually adjustable gap dial of the printing roller, offering a fine-tuning range of 0-12mm for unparalleled accuracy.
3. Upper and lower rollers for paper feeding:
1) The upper roller boasts a robust outer diameter of 99mm, expertly crafted from thick-walled steel pipe, and features a quick-adjust paper guide wheel for seamless paper management.
2) The lower roller, with an outer diameter of 156mm, is constructed from sturdy thick-walled steel and finished with precision surface grinding and hard chrome plating, ensuring exceptional durability and performance.
3) Fine-tune paper management with the manual gap dial adjustment for the paper feeding roller, offering a precise range of 0-12mm for optimal control.
4. Steel anilox roller
1) Crafted with meticulous precision, the outer diameter φ213 is available in mesh numbers ranging from 180 to 260, offering versatility for varied applications.
2) The steel tube's ground surface with pressed mesh is further enhanced by hard chrome plating, ensuring peak performance and durability.
3) Balance correction in the anilox roller ensures smooth operation, delivering consistent dot patterns and uniform inking for flawless results.
4) Innovation meets practicality with the wedge overrunning clutch of the anilox roller, ensuring even ink distribution and simplifying the cleaning process.
5) Manual anilox gap dial adjustment provides users with the flexibility to fine-tune operations effortlessly, enhancing efficiency and accuracy.
5. Rubber roller:
1) With an outer diameter of φ200mm, the rubber roller is engineered for effective and efficient ink transfer, ensuring consistent results.
2) The steel pipe is enveloped in premium wear-resistant rubber, perfectly balanced to enhance durability and deliver unmatched performance.
3) The rubber roller, specially ground in the middle and high parts, excels in ink transfer efficiency, ensuring optimal output and superior quality.
4) A hardness range of 60-65 degrees characterizes the rubber, contributing to its efficient operation and long-lasting performance.
5) Featuring the renowned Yunmo motor, this roller ensures silent operation, significantly reducing noise pollution and enhancing user comfort.
6. Phase adjustment mechanism:
1) The sophisticated planetary gear structure incorporated in the phase adjustment mechanism offers reliable and smooth adjustments, delivering precision and confidence.
2) With cutting-edge electric digital 360-degree adjustment, the printing phase is adjustable during both operation and stopping, providing flexibility and ease of use.
3) Electric adjustment of the lateral position within a ±10mm range ensures precision and adaptability, catering to diverse needs.
7. Ink circulation
1) The pneumatic diaphragm pump is engineered for a stable ink supply, ensuring convenient, swift operation and maintenance, making it a reliable partner in your printing endeavors.
2) Elevate your printing quality with our state-of-the-art ink filter, skillfully crafted to meticulously screen out impurities. This ensures that the ink maintains its optimal quality for flawless, vibrant printing results every time.
8. Printing phase fixing device: Discover the pinnacle of modern printing technology with our cutting-edge phase fixing device, engineered to provide unmatched precision and reliability in every project.
1) Our innovative electromagnetic clutch brake device is seamlessly integrated to provide unparalleled control and stability. This enhances operational efficiency, ensuring your printing process is smooth and reliable.
2) Experience precision control with our brake mechanism, designed to halt machine operation while allowing phase adjustments. This feature maintains the original gear position fixed point, ensuring consistency and accuracy.
9. Oil supply device: Revolutionize your printing operations with our advanced oil supply system, designed to provide seamless and efficient lubrication across all components.
1) Our high-performance mechanical oil pump circulates oil with unmatched efficiency, guaranteeing a steady and dependable supply to keep your machine running flawlessly.
2) Benefit from our sophisticated circulating oil supply system, engineered to ensure even inking of gears and maintain a perfectly balanced oil level. This ensures consistency and precision in every print job.
Three-die cutting section: Discover precision and efficiency in our expertly engineered three-die cutting section, crafted to handle diverse operational demands with ease.
1. Die roller (lower roller): Experience the craftsmanship of our die roller, designed to deliver precision and durability in every cut.
1) With an impressive outer diameter of φ360mm, this roller is your go-to for precision, ensuring every operation meets the highest standards of quality and performance.
2) Made from robust cast steel, the surface of our roller is expertly ground and finished with hard chrome plating, offering superior resilience and exceptional longevity.
3) Our roller features balanced adjustment capabilities, ensuring unrivaled stability during operations for a consistently smooth and reliable workflow.
4) Ingeniously designed, the die fixing screw holes maintain a 50mm x 50mm spacing, ensuring die placement is both secure and stable for high-precision cutting.
5) Compatible with a die height of 25.4mm, our roller caters to a wide range of operational needs, offering versatility and adaptability.
6) Accommodate various board configurations with our roller, including a die cutting thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards, showcasing its versatile adaptability.
2. Rubber pad roller (upper roller): Our rubber pad roller stands as a testament to engineering excellence, designed for optimal performance and longevity.
1) Featuring an outer wall diameter of φ388.9mm, our roller is engineered to deliver superior performance and reliability in every task.
2) Constructed from durable cast steel with a ground surface and hard chrome plating, this roller promises long-lasting, resilient performance.
3) With balanced adjustment in mind, our roller enhances operational stability, ensuring your processes are smooth and efficient.
4) Our roller comes with an electric adjustment system for optimizing the gap with the die roller, enhancing precision and efficiency in every operation.
5) Designed for durability, our roller features a pad thickness of 8mm, an outer diameter of φ404.9mm, and a width of 250mm, ensuring effectiveness across tasks.
3. Transverse movement and repair device: Our device is engineered for precision, extending the life of your components with advanced technology.
1) With a mechanical transverse of 40mm and a floating device, our system provides automatic die-cutting uniform scale compensation, ensuring even pad wear for extended service life.
2) Our electric repair device increases the pad reuse rate by allowing for 3-4 repairs, significantly reducing costs and minimizing waste.
3) The pneumatic automatic separation device for our die-cutting roller is designed to minimize pad wear, dramatically increasing service life and enhancing efficiency.
4. Plate-free fixture: Revolutionize your die-cutting process with our fast, multifunctional fixture that removes the need for conventional templates.
1) Achieve unprecedented efficiency with our fast, interchangeable die-cutting system, integrating multifunctionality without the need for traditional templates, thus enhancing productivity.
2) Our fixture delivers efficiency comparable to thin knife slotting, translating to substantial savings in production costs and resources.
3) Featuring thirteen servo motors, our fixture allows for precise electrical adjustment of pre-pressure, pressure lines, and knife ring size. Effortlessly achieve one-key slotting size adjustments by simply inputting cardboard dimensions.
4. Transmission gear: Our transmission gear is the epitome of strength and precision, engineered to provide exceptional durability and performance.
1. Crafted from 40Cr high-quality alloy steel, our gear is tempered, ground, and nitrided for unmatched durability and strength that stands the test of time.
2. With six-level precision, our gear offers smooth operations and low noise, ensuring long life and minimal wear. The hardness of HRC55-60 maintains consistent print color accuracy, keeping your prints vibrant over time.
3. Enjoy seamless performance with the Keyless connection of all transmission components! Our revolutionary design, featuring an expansion sleeve, eradicates any connection gaps, ensuring that your machinery is perfectly suited for long-term, high-speed operation, even under large torque. This innovation promises unparalleled efficiency and durability.
5. Advanced Oil Supply Device:
1) Revel in the advantages of our mechanical oil pump, meticulously designed for efficient oil supply cycling. This feature not only optimizes machinery performance but also assures you of consistent and unrivaled operational stability.
2) Experience the reliability of our state-of-the-art circulation oil supply system, which provides uniform oiling of gears while meticulously maintaining a balanced oil level across each group. This ensures enhanced reliability and smooth functioning of the machinery.
3) Our closed spray lubrication system is engineered for superior lubrication, guaranteeing exceptional transmission accuracy. This cutting-edge system not only ensures precision but also significantly extends the lifespan of your machine, offering long-lasting performance.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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