| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introducing the Revolutionary 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 high-definition water-based ink printing machinery is a state-of-the-art packaging solution marrying the principles of multi-color precision, eco-consciousness, and intelligent systems. This avant-garde equipment is indispensable in the realms of cartons, paper boxes, flexible packaging, and more. Its hallmark configuration consists of five autonomous printing units coupled with a versatile efficiency unit, adept at tasks like glazing, die-cutting, or spot color application. This synergy facilitates intricate designs in one streamlined process, bolstering both production efficiency and print quality. Delve into its core technology, application versatility, and performance metrics below:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing Systems
Independent Five-Color Printing Unit: Each module embraces advanced FLEXO flexographic technology, operating with EU REACH-compliant water-based inks, and ensuring VOC emissions remain below 100ppm. This makes it perfectly suited for sensitive packaging, such as food and pharmaceuticals.
Micron-Level Color Registration Precision: Harnessing the power of servo motors and 360° electric phase adjustments, this technology achieves a color registration accuracy of ±0.5mm on flat cardboard, enabling the printing of text as small as 1.5mm and dot reproduction with ±0.1mm precision.
Rapid Plate Change Design: Featuring pneumatic locking and a track sliding structure, the unit enables a plate change in under 10 minutes. Anilox roller swaps are seamlessly executed without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: With its integrated chamber scraper system, this module excels at both partial and comprehensive glazing, amplifying surface gloss and durability while drying at an impressive 30 meters per minute.
Die-Cutting/Slotting Functionality: Select models feature a synchronized die-cutting unit, expertly handling creasing, slotting, and die-cutting of corrugated materials, thereby streamlining subsequent processes.
Spot Color Printing Expansion: The sixth unit can be customized as a dedicated channel for spot colors, accommodating special inks like metallic and fluorescent hues to fulfill unique printing demands.
Intelligent Automation Control System
PLC + Touch Screen Operation: Equipped with Siemens PLC and a vivid 10.4-inch color touch screen, it supports parameter presets, fault diagnostics, and comprehensive production data analytics, including output and energy consumption.
Remote Monitoring (Optional): The Industrial Internet of Things (IIoT) module offers the luxury of remote equipment monitoring, early warning alerts, and OTA firmware updates, effectively reducing operational and maintenance expenses.
Tension Closed-Loop Control: Outfitted with a tension sensor and servo motor synchronization, it adeptly adjusts paper tape tension in real-time, preventing any deviations during printing.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: This system integrates adjustable temperature (50-120ºC) hot air drying with auxiliary infrared radiation, achieving a blistering drying speed of 30 meters per minute, adaptable to diverse materials like film and paper.
Ink Zero Waste System: With an automatic rubber wheel idling mechanism during machine stoppage, the pneumatic diaphragm pump, paired with an independent ink-distributing motor, facilitates quick ink color changes in under 5 minutes, promoting recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width 1400-2000mm (Custom Options Available) Ideal for three-, five-, and seven-layer corrugated cardboard and wide-width films
Applicable Materials Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil Versatile Across a Spectrum of Packaging Substrates
Mechanical Speed 10-70 Meters/Minute (Stepless Speed Adjustment) Ensures Precision at Low Speeds and Unmatched Efficiency at High Speeds
Our High-Speed High-Definition Ink Printing Machine boasts a color registration accuracy of an astonishing ±0.5-0.8mm. This precision is unmatched in the industry, perfectly catering to the demands of intricate pattern printing.
With a power supply configuration of 380V/50Hz and a total power range of 25-40kW, our cutting-edge machine incorporates an energy-saving design that reduces power consumption by an impressive 15% compared to traditional equipment.
The machine's dimensions, spanning 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, offer a modular design. This design flexibility ensures seamless integration into various workshop layouts and simplifies maintenance procedures.
3. Application areas and typical scenarios
Packaging printing
For Carton and Paper boxes, our machine enables one-pass multi-color graphics and glazing, ideal for e-commerce logistics and exquisite gift boxes.
Our solution for soft packaging excels in high-precision printing on film materials, making it perfect for food and daily chemical packaging bags.
Labels and logos
Designed for industrial labels, it supports two-color overprinting of batch numbers and QR codes with color accuracy that meets GMP certification standards.
Elevate product security with our anti-counterfeiting labels, integrating spot color printing and local glazing to enhance anti-counterfeiting measures.
Special material processing
For aluminum foil and composite materials, our high-precision printing is ideal for pharmaceutical aluminum foil packaging and shielding materials for electronic components.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Our machine features modular wearing parts like anilox rollers and rubber rollers, which have standardized interfaces for swift replacement. Key components boast a lifespan exceeding 8,000 hours, ensuring reliability and longevity.
Enhanced with a fully enclosed protective cover, grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, our machine meets stringent CE safety standards.
Data management
Effortlessly generate production reports with real-time data capture, including printing speed, ink usage, and downtime, to enhance production efficiency analysis.
The CIP4 data interface seamlessly connects with enterprise ERP systems, enabling smooth transmission of orders and process parameters for improved workflow integration.
V. After-sales service and certification
Our comprehensive after-sales service includes a 1-year warranty on the whole machine (extended to 2 years for core components), 7×24 hours remote diagnosis, and on-site engineer service within 48 hours domestically.
Our environmental credentials are exceptional, with water-based ink passing EU REACH certification and equipment compliance with ISO 14001 environmental management standards.
Quality is assured with CE certification and the use of imported brands for key components such as motors and sensors, ensuring unmatched reliability and performance.
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