| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The revolutionary 5+1 High-Definition Water-Based Ink Printing Machinery is a state-of-the-art packaging solution that harmoniously combines multi-color, high-precision printing with eco-consciousness and energy efficiency. Tailored for carton, paper box, and flexible packaging industries, its ingenious structure boasts five independent printing units coupled with a multifunctional efficiency unit, capable of glazing, die-cutting, or spot color printing. This design ensures seamless, single-pass forming and surface treatment of intricate graphics, substantially elevating both efficiency and print quality.
1. Core Technology and Functional Advantages
Innovative Five-Set High-Precision Printing System
Our Independent Five-Color Printing Unit employs cutting-edge FLEXO flexographic technology, optimized for water-based inks that adhere to stringent EU REACH standards. With VOC emissions kept under 100ppm, this unit is ideal for sensitive packaging applications, including food and pharmaceuticals.
Achieve unmatched Micron-Level Color Registration Accuracy with servo motor-driven systems and 360° electric phase fine-tuning. Our technology ensures color registration precision of ±0.5mm on flat cardboard, accommodating minimum text sizes of 1.5mm and dot reproduction accuracy of ±0.1mm.
Experience unparalleled efficiency with our Quick Plate Change Design. Thanks to the pneumatic locking and track sliding structure, plate changes occur in under 10 minutes, and the anilox roller can be swapped without halting operations.
Multifunctional Efficiency Unit (+1 Configuration)
Enhance surface aesthetics and durability with our Water-Based Glazing Module. This integrated chamber scraper glazing system provides partial or overall glazing, boosting gloss and wear resistance while drying at 30 meters/minute.
Streamline processes with our Die-Cutting/Slotting Function. Models equipped with a linkage die-cutting unit excel in creasing, slotting, and die-cutting corrugated cardboard, minimizing reliance on subsequential processes.
Broaden your creative palette with our Spot Color Printing Expansion, where the versatile sixth unit can be customized for spot color channels, accommodating unique inks like metallic and fluorescent hues.
Intelligent Automation Control System
Simplify operations with our PLC + Touch Screen Interface, powered by Siemens PLC and a vibrant 10.4-inch color touch screen. The system supports parameter presetting, fault diagnostics, and comprehensive production data analysis, including output and energy consumption.
Take control remotely with our optional Remote Monitoring capability. The Industrial Internet of Things (IIoT) module offers real-time equipment status feedback, early warning notifications, and OTA firmware upgrades, cutting down on maintenance costs and downtime.
Maintain perfect print alignment with our Tension Closed-Loop Control. This system uses a tension sensor and servo motor linkage to constantly adjust paper tape tension, ensuring print accuracy.
Efficient Drying and Environmentally Friendly Design
Our Three-Stage Hot Air Drying process, featuring an integrated module with adjustable temperatures between 50-120ºC and infrared radiation assistance, guarantees rapid drying at 30 meters/minute, suitable for diverse materials such as film and paper.
Achieve sustainability with our Ink Zero Waste System, which utilizes an automatic rubber wheel and pneumatic diaphragm pump for quick ink color changes (under 5 minutes) and efficient ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing width 1400-2000mm (optional customization) is perfect for handling three-, five-, and seven-layer corrugated cardboard, as well as broad-width films, allowing flexibility in production.
Our machinery is compatible with a wide array of materials, including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil, supporting diverse packaging substrate needs.
Achieve precision and efficiency with our Mechanical Speed of 10-70 meters/minute. The stepless speed regulation allows for meticulous low-speed debugging while ensuring high-speed production efficiency.
Color registration accuracy ±0.5-0.8mm. This industry-leading precision ensures impeccable fine pattern printing, meeting and exceeding the exacting standards professionals demand.
Power supply power 380V/50Hz, total power 25-40kW. Boasting an energy-efficient design, this advanced machine conserves up to 15% more power compared to conventional equipment, providing both cost savings and environmental benefits.
Dimensions 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height). With a modular design, it offers unparalleled flexibility, simplifying workshop layout and maintenance processes, and ensuring optimal space utilization.
3. Application areas and typical scenarios
Packaging printing
Carton / Paper box: Achieve vibrant multi-color graphics and glazing in a single pass, perfectly suited for e-commerce logistics boxes, gift boxes, and more.
Soft packaging: Deliver high-precision printing on film materials, ideal for food bags and daily chemical packaging bags, ensuring quality and appeal.
Labels and logos
Industrial labels: Achieve two-color overprinting for batch numbers and QR codes with color accuracy that satisfies stringent GMP certification requirements.
Anti-counterfeiting labels: Utilize spot color printing and local glazing to significantly enhance the anti-counterfeiting capabilities of your products.
Special material processing
Aluminum foil and composite materials: This high-precision printing is perfectly suitable for pharmaceutical aluminum foil packaging and shielding materials for electronic components.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Modular wearing parts: With standardized interfaces, consumables like anilox rollers and rubber rollers are effortless to replace. Key components, such as chains and gears, are engineered for longevity, reaching up to 8,000 operational hours.
Fully enclosed protective cover: Equipped with advanced grating sensors and emergency stop buttons, alongside anti-winding shields on transmission parts, all conforming to CE safety standards, ensuring ultimate safety and reliability.
Data management
Production report generation: Instantly capture critical data including printing speed, ink usage, and downtime, facilitating comprehensive production efficiency analysis.
CIP4 data interface: Seamlessly integrates with enterprise ERP systems for effortless transmission of orders and process parameters, streamlining operations.
V. After-sales service and certification
Warranty and maintenance: Enjoy a 1-year comprehensive machine warranty with core components extended to 2 years. Benefit from 7×24 hours remote diagnosis and guaranteed engineer on-site service within 48 hours domestically.
Environmental certification: Featuring water-based ink that has attained EU REACH certification, and equipment that adheres to the ISO 14001 environmental management system, promoting sustainability.
Quality certification: Proudly certified with CE, our equipment utilizes key components such as motors and sensors from renowned imported brands, ensuring superior quality and performance.
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