Product Description
1. Paper Feeding Section:
Introducing an innovative, pressure-free servo paper feeding mechanism: this cutting-edge design eliminates the need for paper guide rubber rollers and embossing roller pressure feeding. Using a front-edge vacuum system, cardboard is seamlessly transferred to the printing roller. The power input gear of the paper feeding section's intermittent divider perfectly aligns with the outer circle of the vacuum guide wheel, allowing effortless, extended auxiliary paper feeding time, while simplifying the adjustment operation. This ensures a more efficient and user-friendly experience, elevating your productivity.
Our paper feeding section employs the sophisticated French Martin front edge paper feeding structure. With a strategically designed table top that tilts during lifting-low in front, high in back-this system minimizes the risk of jams or damage, making it ideal for single and curved corrugated cardboards. The advanced Martin bellows, a snail-type suction blower, boosts suction power, providing superior handling of high-strength and heavier cardboards, and ensuring straight feeding. The lightweight, pressure-bearing wheel frame design effortlessly manages increased weight, optimizing the speed of the bellows for a premium, pressure-free section performance.
Our state-of-the-art, pressure-free front edge paper feeding system completely eliminates cardboard damage caused by traditional paper guide rubber rollers. By removing this mechanism, we uphold the cardboard's physical integrity, ensuring manufacturers have more flexibility with paper choices. This innovation not only preserves the quality of all cardboards during transport but also achieves what other systems cannot-uncompromised protection and performance.
1. Machine Clutch:
1) The electric control machine clutch is equipped with a continuous alarm bell during operation, enhancing operator safety by providing constant alerts.
2) A pneumatic interlocking device provides an additional layer of safety and functionality.
3) Both the main motor and fan use variable frequency technology. This energy-efficient approach ensures smooth starts and is complemented by a motor start protection device for added reliability.
2. Front Edge Paper Feeding System
1) This system uses suction-assisted paper feeding with a powerful 7.5KW fan. The air volume can be finely adjusted to accommodate the cardboard's bending degree, ensuring flawless feeding.
2) The process of raising and lowering paper is driven by cylinders, offering rapid and robust operation.
3) The side, front, and rear baffles feature one-button electric adjustments for convenient and precise control.
4) Durable Taiwan super-resistant front edge paper feeding wheels offer exceptional longevity and wear resistance.
5) An interval paper feeding device allows you to choose between continuous or interval feeding, depending on your specific needs.
6) A state-of-the-art seven-inch computer touch screen control system displays production volume and counting alarms for streamlined operation and monitoring.
3. Automatic Zeroing Device
1) With electric and automatic zeroing for the paper feeding and die-cutting units, precision and efficiency are seamlessly integrated.
2) The automatic zeroing device for general cartons allows adjustments with just two trial prints, minimizing cardboard waste and optimizing production.
4. Dust Removal Device
1) The innovative brush dust removal system effectively clears impurities from the cardboard's printed surface, enhancing the quality of your final product.
2) Capable of storing up to 999 orders, this system ensures accurate and efficient automatic alignment for uninterrupted operation.
3) Simplify your workflow with one-key alignment and one-key slot size adjustments, maximizing usability and precision.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller: An essential component that ensures precision and quality in every print.
1) The outer diameter stands at a substantial 395mm, extending to 405mm when accounting for the plate's outer diameter, providing ample surface area for effective printing.
2) The steel pipe's surface is meticulously ground and treated with hard chrome plating, ensuring durability and longevity.
3) Expert balance correction is applied to guarantee smooth and seamless operation.
4) A robust ratchet fixed plate rolling shaft enhances the stability and precision of the printing process.
5) Features a full plate hanging plate slot, perfectly compatible with 9mm hanging plate strips for versatile usage.
6) Conveniently load and unload printing plates with electrically controlled foot switch enabling forward and reverse rotations.
2. Printing Roller: Redefining efficiency and precision.
1) Featuring an outer diameter of 159mm, engineered for perfect alignment and results.
2) The steel pipe's surface is expertly ground and fortified with hard chrome plating for superior performance.
3) Precision balance correction ensures a consistently smooth operation.
4) Allows for manual adjustment of the gap dial, offering an adjustment range from 0-12mm for optimal settings.
3. Upper and Lower Rollers for Paper Feeding: Engineered for precision in every feed.
1) The upper roller boasts a 99mm outer diameter, crafted from thick-walled steel pipe, and comes with a quick-adjustment paper guide wheel for ease of use.
2) The lower roller, with a 156mm outer diameter, is also made from thick-walled steel pipe, featuring surface grinding and hard chrome plating for robust performance.
3) Manual gap dial adjustment for paper feeding roller is available, with a 0-12mm range to accommodate various paper thicknesses.
4. Steel Anilox Roller: Ensures precision and quality ink distribution.
1) With an outer diameter of φ213, offering mesh numbers ranging from 180 to 260, customizable for specific printing needs.
2) The steel tube surface is expertly ground with pressed mesh and finished with hard chrome plating for consistent performance.
3) Features balance correction for smooth operation, delivering consistent dots and uniform inking.
4) Equipped with a wedge overrunning clutch to ensure even ink distribution and facilitate easy ink washing.
5) Manual adjustment of the anilox gap dial allows for fine-tuning of ink application.
5. Rubber Roller: Precision-crafted for optimal ink transfer.
1) Featuring an outer diameter of φ200mm, crafted for durability and effectiveness.
2) The surface is wrapped in wear-resistant rubber, combined with precise balancing for enhanced performance.
3) Specially ground in the middle and high parts, this roller delivers superior ink transfer.
4) Ensures a rubber hardness of 60-65 degrees, perfect for consistent operation.
5) The Yunmo motor includes a silent motor for a quieter, more peaceful work environment.
6. Phase Adjustment Mechanism: For intricate and precise printing adjustments.
1) Utilizes a planetary gear business structure, engineering excellence at its core.
2) Electric digital 360-degree adjustment of the printing phase is possible, both during operation and while stopped, for unparalleled versatility.
3) Allows for electric adjustment of the lateral position, with a flexible adjustment distance of ±10mm.
7. Ink Circulation: Ensuring smooth and effective ink management.
1) The pneumatic diaphragm pump ensures a stable ink supply, with convenient, quick operation and maintenance.
2) Employs an ink filter to efficiently remove impurities, maintaining ink quality.
8. Printing Phase Fixing Device: Maintaining precision in every print.
1) Equipped with an electromagnetic clutch brake device for precise control.
2) When the machine separates for phase adjustment, the brake mechanism secures the machine's operation, preserving the original gear position fixed point.
9. Oil Supply Device: Streamlined lubrication for optimal performance.
1) Features a mechanical oil pump that circulates oil supply efficiently, ensuring smooth operation.
2) Experience the superior efficiency of our circulating oil supply system, where gears receive consistent inking, and each group maintains a perfectly balanced oil level, ensuring flawless operations.
Three-die cutting section: A robust and precise component designed to meet your diverse die-cutting requirements with unparalleled accuracy.
1. Die roller (lower roller): A pivotal element crafted for optimal performance in the die-cutting process.
1) Precision-crafted with an outer diameter of φ360mm (excluding die), this component ensures seamless integration into your systems.
2) Constructed from premium cast steel, this roller boasts a surface that is meticulously ground and fortified with hard chrome plating, promising exceptional durability.
3) Enhanced stability through balanced adjustments, elevating operational reliability to new heights.
4) Precisely engineered with die fixing screw holes spaced at 50mm*50mm, ensuring perfect alignment and secure hold.
5) Designed for versatility, it accommodates a die height of 25.4mm, adapting effortlessly to various requirements.
6) Capable of handling die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, delivering precision cuts every time.
2. Rubber pad roller (upper roller): Engineered to complement the die roller, providing remarkable accuracy in operations.
1) With an outer wall measuring φ388.9mm, this roller is designed to meet rigorous standards.
2) Like its counterpart, it is crafted from high-quality cast steel, with a surface that is ground and hard chrome plated for maximum efficiency.
3) Stability is assured with balanced adjustments, maintaining consistent operation quality.
4) Effortlessly adjust the gap with the die roller electronically, enhancing precision and flexibility in your processes.
5) Featuring a pad thickness of 8mm, with an outer diameter of φ404.9mm and a width of 250mm, this roller is designed for excellence.
3. Transverse movement and repair device: Innovative technology ensuring longevity and uniformity in wear.
1) Mechanical transverse movement of 40mm with a floating device ensures uniformly scaled die-cutting, automatically compensating for line speed to ensure even pad wear and extended life.
2) Our electric repair device significantly enhances the reuse rate of pads, allowing for 3-4 repairs and maximizing cost-effectiveness.
3) With a pneumatic automatic separation feature, our die-cutting roller minimizes pad wear, prolonging the service life significantly.
4. Plate-free fixture: Revolutionizing conventional methods with cutting-edge features.
1) Experience fast, interchangeable, multifunctional die-cutting without the need for conventional box templates, streamlining your processes.
2) Achieve cost savings with results akin to thin knife slotting, enhancing your production efficiency.
3) Featuring 13 servo motors, it allows for electrical adjustments in pre-pressure, pressure line, and plate-free knife ring size. Effortlessly input cardboard dimensions for one-key slotting size adjustments, simplifying your workflow.
4. Transmission gear: Engineered for precision and endurance.
1. Crafted from 40Cr high-quality alloy steel, tempered, ground, and nitrided for superior durability and performance.
2. With six-level precision, enjoy smooth, quiet operations, a hardness of HRC55-60, ensuring long-lasting performance with minimal wear, and maintaining printing color accuracy over time.
3. All machine transmission parts (shaft and gear connection) feature keyless connections via expansion sleeves, eliminating connection gaps, ideal for sustained high-speed operations with significant torque.
5. Oil supply device: Precision-engineered to maintain peak performance.
1) Equipped with a mechanical oil pump that ensures a consistent oil supply cycle, maintaining optimal function.
2) Our circulation oil supply system provides uniform gear oiling and balanced oil levels across all groups, guaranteeing superior performance.
3) The closed spray lubrication system ensures precision in transmission and extends the lifespan of your equipment, maintaining accuracy throughout.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
){kind=link}