Product Description
1. Paper feeding section:
Experience the future of paper feeding with our servo pressure-less, extended paper feeding mechanism. This state-of-the-art setup eliminates the need for cumbersome rubber rollers and embossing rollers, allowing cardboard to glide effortlessly to the printing roller thanks to the innovative front edge vacuum technology. The power input gear remains synchronized with the vacuum paper guide wheel, ensuring seamless operation without the hassle of adjusting roller pressure. This breakthrough design extends the paper feeding time and simplifies adjustments, setting a new standard in efficiency and ease.
Our paper feeding section features the advanced French Martin front edge design, with a unique tilting tabletop that lifts for flawless paper feeding. The innovative design minimizes paper jams and cardboard damage by maintaining a low front and high back position during operation, ideal for both single and curved corrugated cardboard. Equipped with a snail-type suction blower for superior suction, this system ensures precise alignment and prevents oblique movement of high-strength, heavier cardboard. The lightweight bearing wheel frame design further enhances operation by reducing load when handling high stacks of cardboard, significantly boosting blower performance in the pressure-free zone.
The pressure-free front edge paper feeding system revolutionizes cardboard protection by eliminating the damaging rubber rollers. This system preserves the integrity of the cardboard's physical properties, giving carton manufacturers unparalleled flexibility in paper selection. By removing the paper guide roller mechanism, we guarantee damage-free transport for all cardboard, achieving a level of protection unmatched by other front edge systems.
1. Machine clutch:
1) Our electric control machine clutch is designed with an alarm bell that rings continuously during operation, prioritizing operator safety.
2) Equipped with a Pneumatic interlocking device to enhance operational security and efficiency.
3) The main motor and fan are powered by variable frequency motors with advanced controllers, offering energy savings and smooth starts. These are complemented by a motor start protection device for added safety.
2. Front edge paper feeding system
1) Featuring suction-assisted paper feeding, our system comes with a powerful 7.5KW fan, adjustable to match cardboard bending, ensuring unfaltering paper feed.
2) Paper lifting and dropping are powered by cylinders, delivering speed and power with precision.
3) Enjoy effortless operation with one-button electric adjustment for side, front, and rear baffles.
4) Our Taiwan super-resistant front edge paper feeding wheel promises durability and exceptional wear resistance.
5) Opt for continuous or interval paper feeding with our versatile interval paper feeding device, tailored to your needs.
6) Command your operations with our intuitive seven-inch computer touch screen, displaying production volume and counting alarms for seamless control.
3. Automatic zeroing device
1), Our electric and automatic zeroing feature for paper feeding and die-cutting units ensures precise operation.
2), Specifically designed for general cartons, this automatic zeroing device achieves accuracy with just two trial prints, reducing cardboard waste significantly.
4. Dust removal device
1) Our innovative brush dust removal system effectively eliminates impurities from the cardboard's printed surface, elevating the quality of your prints.
2) Capable of storing up to 999 orders, our device guarantees accurate and efficient automatic alignment.
3) Simplify your setup with one-key alignment and slot size adjustments, streamlining your workflow.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) The outer diameter measures an impressive 395mm, with the inclusion of the outer plate diameter reaching 405mm, ensuring robust construction.
2) The steel pipe surface is meticulously ground and reinforced with hard chrome plating, delivering unmatched durability and longevity.
3) Precision balance corrections are executed for impeccably smooth operation, minimizing vibrations and enhancing performance.
4) Features a reliable ratchet fixed plate rolling shaft, ensuring secure positioning and stability during use.
5) Equipped with a full plate hanging slot, perfectly accommodating 9mm hanging plate strips for seamless transitions.
6) Effortless loading and unloading of printing plates is achieved through an electrically controlled foot switch, facilitating forward and reverse rotation with ease.
2. Printing roller:
1) Boasting an impressive outer diameter of 159mm, this roller is crafted for precision.
2) The steel pipe's surface undergoes expert grinding and hard chrome plating, ensuring robustness and resistance to wear.
3) Balance correction is meticulously performed, guaranteeing smooth operation without disruptions.
4) The printing roller features a manual gap dial adjustment, with a range of 0-12mm, allowing for precise customization.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with an outer diameter of 99mm and made from a thick-walled steel pipe, comes equipped with a quick-adjustment paper guide wheel for enhanced efficiency.
2) The lower roller features an outer diameter of 156mm, crafted from a thick-walled steel pipe, with a ground surface and hard chrome plating for superior performance.
3) Manual gap dial adjustment of the paper feeding roller offers a flexible range of 0-12mm, catering to varying paper thicknesses.
4. Steel anilox roller
1) This roller exhibits an outer diameter of φ213, with mesh numbers available in 180, 200, 220, 240, and 260, providing versatile options.
2) The steel tube's surface is expertly ground, with pressed mesh and hard chrome plating, ensuring consistent ink transfer and quality.
3) Balance corrections ensure smooth operation, delivering consistent dot quality and uniform inking every time.
4) Featuring a wedge overrunning clutch, the anilox roller disperses and cleans ink uniformly, enhancing printing quality.
5) Offers manual adjustment of the anilox gap dial for precision control over ink distribution.
5. Rubber roller:
1) With an outer diameter of φ200mm, this roller is engineered for optimal performance.
2) The steel pipe surface is enveloped in wear-resistant rubber and expertly balanced, ensuring durability and consistency.
3) Specially ground in the middle and high parts, the rubber roller excels in ink transfer effect, optimizing print results.
4) The rubber's hardness is calibrated between 60-65 degrees, delivering the perfect balance of flexibility and strength.
5) Incorporates a silent motor for the Yunmo motor, ensuring a noiseless and serene operation environment.
6. Phase adjustment mechanism:
1) Employs an advanced planetary gear business structure for enhanced gear engagement and reliability.
2) Features a printing phase electric digital 360-degree adjustment, allowing for modifications during operation and standstill.
3) Electric lateral position adjustment offers a range of ±10mm, providing flexibility in alignment.
7. Ink circulation
1) Utilizes a pneumatic diaphragm pump, ensuring stable ink supply and facilitating quick and convenient operation and maintenance.
2) An ink filter is incorporated to effectively eliminate impurities, maintaining ink purity and consistency.
8. Printing phase fixing device:
1) Features an electromagnetic clutch brake device, offering precise control over motion and phase stability.
2) When adjusting the phase with the machine separated, the brake mechanism ensures the original gear position is maintained, securing operational integrity.
9. Oil supply device:
1) Equipped with a mechanical oil pump, facilitating efficient oil circulation and supply to maintain optimal machine performance.
2) Experience the exceptional performance of our Circulating Oil Supply system, where gears are impeccably inked, maintaining equilibrium in the oil levels of each group for seamless operation.
Three-die Cutting Section: The pinnacle of precision engineering ensuring flawless die-cutting for superior quality production.
1. Die Roller (Lower Roller): The foundation of precise die-cutting, expertly crafted for reliability and precision.
1) With a remarkable outer diameter of φ360mm (excluding die), this component epitomizes unparalleled durability and craftsmanship.
2) Crafted from robust cast steel, the surface is expertly ground and adorned with hard chrome plating for superior resilience and longevity.
3) Our balanced adjustment mechanism enhances operational stability, ensuring consistent and precise performance.
4) Featuring a spacing of 50mm*50mm between die-fixing screw holes, our design excels in adaptability and functionality.
5) Compatible with die heights of 25.4mm, our components are tailored for diverse applications.
6) Capable of die-cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, offering versatility and efficiency.
2. Rubber Pad Roller (Upper Roller): Engineered for supreme performance and extended service life.
1) With an outer wall diameter of φ388.9mm, this roller exemplifies robust construction and enduring quality.
2) Like its counterpart, this component is crafted from cast steel, with a surface that is ground and hard chrome plated for maximum durability.
3) Enjoy heightened operational stability with our balanced adjustment feature, designed for consistent excellence.
4) The electric adjustment of the gap with the die roller ensures precision and adaptability in every operation.
5) Featuring a pad thickness of 8mm, outer diameter φ404.9mm, and width 250mm, this component is crafted for long-lasting performance.
3. Transverse Movement and Repair Device: Innovatively designed to extend lifespan and enhance efficiency.
1) Our mechanical transverse 40mm floating device automatically compensates line speed for uniform die-cutting, evenly distributing pad wear to prolong service life.
2) Electric repair technology significantly enhances pad reuse rates, enabling 3-4 effective repairs, ensuring cost-efficiency.
3) The pneumatic automatic separation device of the die-cutting roller minimizes pad wear, thereby extending its service life.
4. Plate-Free Fixture: Revolutionary design for effortless versatility and cost-saving efficiency.
1) This fast-interchangeable, multifunctional die-cutting component negates the need for templates with conventional boxes, streamlining your processes.
2) It mirrors the efficacy of thin knife slotting, resulting in substantial production cost savings.
3) Equipped with 13 servo motors, it precisely adjusts pre-pressure, pressure line, and plate-free knife ring size, allowing easy one-key slotting size adjustment by simply entering cardboard dimensions.
4. Transmission Gear: Built to surpass expectations in durability and precision.
1. Fabricated from 40Cr high-quality alloy steel, tempered, ground, and nitrided for strength and longevity.
2. Engineered with six-level precision, offering smooth operation, low noise, and remarkable hardness (HRC55-60), ensuring color accuracy remains uncompromised over time.
3. The entire machine's transmission parts are keyless connections (expansion sleeve), eliminating connection gaps to support long-term high-speed operations with large torque.
5. Oil Supply Device: Meticulously designed for optimal performance and durability.
1) Featuring a mechanical oil pump, our device ensures a reliable oil supply cycle to keep your operations running smoothly.
2) With a circulation oil supply system, gears are oiled uniformly, and oil levels remain balanced across each group.
3) The closed spray lubrication system guarantees impeccable transmission accuracy and extends the equipment's lifespan.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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