| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
Suppliers with verified business licenses
Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
Step into the future of packaging with our 5+1 high-definition water-based ink printing machinery, a pinnacle of technological advancement. This state-of-the-art equipment marries multi-color high-precision printing with eco-friendly practices and intelligent automation. Ideally suited for cartons, paper boxes, and flexible packaging, this machinery's heart is its five independent printing units coupled with a multifunctional efficiency unit. Experience seamless one-time molding and sophisticated surface treatments that elevate both production efficiency and print brilliance. Explore its core technological marvels, versatile application possibilities, and unmatched performance parameters below:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing System
Revolutionize your printing capabilities with our independent five-color printing unit. Each module is integrated with cutting-edge FLEXO flexographic technology and supports EU REACH-compliant water-based inks, emitting VOCs below 100ppm, making it perfect for the most sensitive packaging applications like food and medicine.
Achieve exceptional accuracy with micron-level color registration, thanks to servo motor drive and 360° electric phase fine-tuning. Print with precision up to ±0.5mm for flat cardboard, with fine text as small as 1.5mm, and dot reproduction accuracy at a precise ±0.1mm.
Experience unparalleled efficiency with our quick plate change design, featuring a pneumatic locking and track sliding structure. Change plates in under 10 minutes, and replace the anilox roller without halting operations, minimizing downtime.
Multifunctional Efficiency Unit (+1 Configuration)
Enhance your surface finishes with our water-based glazing module. Our integrated chamber scraper system offers both partial and full glazing options, boosting gloss and wear resistance while drying at a swift 30 meters per minute.
Unlock further potential with our die-cutting/slotting function. Select models feature a linkage die-cutting unit capable of creasing, slotting, and die-cutting corrugated cardboard, streamlining operations by reducing reliance on subsequent processes.
Expand your color palette with our spot color printing capabilities. The sixth unit is customizable, accommodating special inks such as metallic and fluorescent colors, meeting diverse printing demands.
Intelligent Automation Control System
Streamline your operations with our PLC + touch screen interface, powered by Siemens. This system supports parameter presets, fault diagnostics, and production data analytics, including output and energy consumption insights.
Embrace the future with optional remote monitoring via our Industrial Internet of Things (IIoT) module. This enables real-time equipment status tracking, early warnings, and OTA firmware updates, effectively reducing operating and maintenance costs.
Achieve optimal printing results with our tension closed-loop control system, which utilizes a tension sensor and servo motor linkage to real-time adjust paper tape tension, eliminating printing deviations.
Efficient Drying and Environmentally Friendly Design
Our three-stage hot air drying system, complemented by infrared radiation, offers adjustable temperatures from 50 to 120ºC, achieving a rapid drying speed of 30 meters per minute. Suitable for diverse materials, including film and paper.
Minimize waste with our innovative ink zero waste system. The rubber wheel idles when the machine stops, while a pneumatic diaphragm pump paired with an independent ink-distributing motor enables quick ink color changes in under 5 minutes, promoting ink recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing width options range from 1400 to 2000mm, allowing for customization to fit three-, five-, and seven-layer corrugated cardboard and wide-width films, ensuring versatility and adaptability.
Supports a broad array of materials including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil, accommodating a variety of packaging substrates.
Our machinery operates at a mechanical speed range of 10 to 70 meters per minute, featuring stepless speed regulation for precise low-speed debugging and efficient high-speed production.
With an exceptional color registration accuracy of ±0.5-0.8mm, our product sets the industry benchmark, perfectly catering to the demands of fine pattern printing.
Operates on a 380V/50Hz power supply, boasting a total power range of 25-40kW. Its innovative energy-saving design conserves 15% more power compared to traditional equipment.
Dimensions are thoughtfully designed with measurements of 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height), featuring a modular design that facilitates seamless workshop layout and maintenance.
3. Application areas and typical scenarios
Packaging printing
Carton / Paper box: Achieve vibrant multi-color graphics and glazing in one pass, ideal for e-commerce logistics boxes, elegant gift boxes, and more.
Soft packaging: Precisely supports high-definition printing on film materials, perfect for food bags and daily chemical packaging bags.
Labels and logos
Industrial labels: Facilitates two-color overprinting for batch numbers and QR codes, ensuring color precision that aligns with GMP certification standards.
Anti-counterfeiting labels: Integrates spot color printing with selective glazing to significantly enhance the product's anti-counterfeiting capabilities.
Special material processing
Aluminum foil and composite materials: Delivers high-precision printing, suitable for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Our modular wearing parts, including anilox rollers and rubber rollers, feature standardized interfaces for easy replacement; key components like chains and gears boast a lifespan exceeding 8,000 hours.
The fully enclosed protective cover is equipped with state-of-the-art grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, all meeting stringent CE safety standards.
Data management
Production report generation: Offers real-time recording of crucial data such as printing speed, ink usage, and downtime, facilitating comprehensive production efficiency analysis.
CIP4 data interface: Seamlessly connect to the enterprise ERP system for streamlined order transmission and process parameter integration.
V. After-sales service and certification
Warranty and maintenance: Enjoy a 1-year warranty on the entire machine (with core components covered for 2 years), 24/7 remote diagnostics, and engineer on-site service within 48 hours for domestic clients.
Environmental certification: Our water-based ink has achieved EU REACH certification, and the equipment adheres to the ISO 14001 environmental management system standards.
Quality certification: Our machine has passed CE certification, featuring key components like motors and sensors sourced from reputable imported brands.
){kind=link}