Product Description
1. Paper feeding section:
Introducing a revolutionary level of efficiency with our advanced servo pressure-free extended paper feeding system, featuring an innovative front edge vacuum mechanism. This cutting-edge design eliminates the need for traditional paper guide rubber rollers and embossing roller pressure feeding, allowing the cardboard to seamlessly transition to the printing roller. Our sophisticated power input gear aligns perfectly with the vacuum paper guide wheel, ensuring unparalleled precision without necessitating adjustments. Enjoy the simplicity of extending auxiliary paper feeding time to its maximum, complemented by a user-friendly paper feeding time adjustment operation.
Our paper feeding section is ingeniously crafted with the French Martin front edge paper feeding structure, featuring a tilting, lifting tabletop that facilitates smooth and efficient paper feeding. With a front-end low and back-end high design during lifting and feeding, we dramatically reduce the risk of paper jams and cardboard damage, making it ideal for single and curved corrugated cardboard. The Martin bellows, a snail-type suction blower, delivers concentrated power, offering a more substantial suction force for high-strength and heavier cardboard. This ensures the cardboard remains perfectly aligned throughout the feeding process. The innovative light-pressure bearing wheel frame design supports the weight of very high cardboard, optimizing the speed of the bellows in the pressure-free section.
Our state-of-the-art pressure-free front edge paper feeding system addresses the challenges of traditional paper guide rubber roller damage. It flawlessly preserves the physical integrity of cardboard, empowering carton manufacturers with enhanced paper options. By eliminating the paper guide rubber roller, our mechanism offers unparalleled protection, ensuring the highest standards of cardboard maintenance throughout transportation. This unique solution achieves what other front edge paper feeding mechanisms cannot, providing remarkable results and customer satisfaction.
1. Machine clutch:
1) Safety is our priority with the electric control machine clutch alarm bell, offering continuous alerts during movement to protect operators at all times.
2) Pneumatic interlocking device
3) Our main motor and fan system incorporates advanced variable frequency motors and controllers, ensuring energy efficiency, smooth starts, and features a motor start protection device for added reliability and longevity.
2. Front edge paper feeding system
1) Experience seamless paper feeding with our suction-assisted system. The powerful 7.5KW fan allows you to adjust the air volume to match the cardboard's bending degree, ensuring flawless operation every time.
2) Benefit from quick and powerful performance with cylinder-driven paper lifting and dropping mechanisms.
3) Enjoy the convenience of one-button electric adjustments for the side baffle, front baffle, and rear baffle, optimizing your workflow effortlessly.
4) Our Taiwan super-resistant front edge paper feeding wheel is engineered for durability and exceptional wear resistance, ensuring long-term reliability.
5) Choose between continuous or interval paper feeding with our flexible interval paper feeding device, tailored to your specific needs.
6) Monitor production volume and set counting alarms effortlessly using our intuitive seven-inch computer touch screen control system.
3. Automatic zeroing device
1), Elevate precision with our electric and automatic zeroing features in both the paper feeding unit and die-cutting unit, ensuring flawless operations.
2), Optimize your process with our automatic zeroing device for general carton use. Easily adjust within two trial prints to the correct position, minimizing cardboard waste and enhancing efficiency.
4. Dust removal device
1) Enhance print quality with our brush dust removal device, effectively clearing a plethora of impurities from the cardboard's printed surface.
2) Achieve precise and efficient storage order management with capacity reaching up to 999, ensuring automatic and accurate alignment.
3) Benefit from the ease of one-key alignment and slot size adjustment, streamlining your operational processes.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) With an impressive outer diameter of 395mm (enhanced to 405mm when accounting for the plate), this printing roller stands ready to deliver exceptional precision.
2) The surface of the durable steel pipe undergoes meticulous grinding and hard chrome plating, ensuring resilience and longevity.
3) Expert balance correction is applied, facilitating flawlessly smooth operation, enhancing your production efficiency.
4) Equipped with a ratchet-fixed plate rolling shaft, this roller promises reliability and robust performance.
5) Featuring a full plate hanging slot, it perfectly accommodates 9mm hanging plate strips, offering versatile and efficient setup.
6) With an electrically controlled foot switch for seamless forward and reverse rotation, the loading and unloading of printing plates becomes effortless.
2. Printing roller:
1) This model boasts a compact yet effective outer diameter of 159mm, engineered for precision printing.
2) Its steel pipe surface is expertly ground and hard chrome plated, ensuring maximum durability and quality.
3) Balance correction guarantees smooth operation, reducing downtime and increasing productivity.
4) Manual adjustment of the gap dial offers a flexible range of 0-12mm, allowing for customized application.
3. Upper and lower rollers for paper feeding:
1) The robust upper roller features an outer diameter of 99mm, crafted from thick-walled steel pipe, and is equipped with a quick-adjustment paper guide wheel for added efficiency.
2) The lower roller's imposing 156mm outer diameter, combined with its thick-walled steel pipe and chrome-plated surface, ensures enduring quality and performance.
3) Manual gap dial adjustment with a range of 0-12mm offers precise control over paper feeding, enhancing production accuracy.
4. Steel anilox roller
1) With an outer diameter of φ213 and optional mesh numbers (180, 200, 220, 240, 260), this roller is tailored for diverse applications.
2) The steel tube surface undergoes a meticulous grinding process, mesh pressing, and chrome plating for superior ink transfer.
3) Balance correction ensures consistent dots and uniform inking, delivering impeccable print quality.
4) Equipped with a wedge overrunning clutch, it ensures even ink distribution and facilitates efficient ink cleaning.
5) Manual adjustment of the anilox gap dial allows for precise control, adapting to various printing needs.
5. Rubber roller:
1) This robust roller features an outer diameter of φ200mm, designed to optimize your printing operations.
2) Its surface is wrapped in wear-resistant rubber, guaranteeing durability, and is expertly balanced for optimal performance.
3) The roller is specially ground at the middle and high parts, ensuring excellent ink transfer for superior results.
4) With a rubber hardness of 60-65 degrees, it provides the perfect balance of flexibility and firmness.
5) The Yunmo motor operates silently, ensuring a tranquil and efficient working environment.
6. Phase adjustment mechanism:
1) Featuring a sophisticated planetary gear business structure, this mechanism offers precision and reliability.
2) Enjoy the convenience of a 360-degree electric digital adjustment for printing phase, adjustable both during operation and at rest.
3) The lateral position can be electrically adjusted with a ±10mm range, providing adaptability and precision.
7. Ink circulation
1) With a pneumatic diaphragm pump, this system ensures stable ink supply and offers convenient and quick operation and maintenance.
2) The ink filter efficiently removes impurities, safeguarding the quality of your prints.
8. Printing phase fixing device:
1) The electromagnetic clutch brake device enhances control and precision during the printing process.
2) When adjusting the phase, the brake mechanism secures the machine's original gear position, ensuring precise alignment and operation.
9. Oil supply device:
1) Featuring a mechanical oil pump, this device ensures a reliable oil supply circulation, optimizing machine performance and longevity.
2) Featuring advanced circulating oil supply, this system ensures that the gears receive an even application of ink, maintaining a perfect balance in the oil levels across all groups.
Introducing the state-of-the-art Three-Die Cutting Section, expertly designed for precision and efficiency.
1. Precision-engineered Die Roller (Lower Roller), crafted to perfection for seamless operation.
1) Boasting an impressive outer diameter of φ360mm (excluding die), this component is engineered for precision.
2) Constructed from durable cast steel, the surface is meticulously ground and finished with hard chrome plating for longevity.
3) Features balanced adjustment mechanisms that significantly enhance operational stability.
4) The strategic spacing of the die-fixing screw holes, set at 50mm*50mm, ensures robust fixture and reliability.
5) Designed to accommodate a die height of 25.4mm, providing versatility in application.
6) Capable of die cutting thicknesses of 16mm for three-layer boards, and 13mm-15mm for five-layer boards, offering great adaptability.
2. Superior Rubber Pad Roller (Upper Roller), engineered for performance.
1) With an outer wall diameter of φ388.9mm, this roller is crafted for optimal performance.
2) Made from sturdy cast steel, the surface is precisely ground and finished with hard chrome plating for durability.
3) Incorporates balanced adjustment features to bolster operational stability.
4) Electrically adjustable gap with the die roller, enhancing precision and ease of use.
5) Pad thickness stands at 8mm, with an outer diameter of φ404.9mm and width of 250mm, engineered for exceptional performance.
3. Innovative Transverse Movement and Repair Device, designed for efficiency.
1) Mechanical transverse movement of 40mm, equipped with a floating device and automatic compensation for line speed-ensuring uniform die-cutting and extended pad life.
2) Features an electric repair device, significantly improving pad reuse rates with the capacity for 3-4 repairs.
3) The die-cutting roller is equipped with a pneumatic automatic separation device to minimize pad wear, thereby extending its lifespan.
4. Cutting-edge Plate-Free Fixture, a revolutionary advancement.
1) Offers fast interchangeable multi-function in one, eliminating the need for conventional box templates.
2) Achieves results comparable to thin knife slotting, effectively reducing production costs.
3) Equipped with 13 servo motors that electrically adjust pre-pressure, pressure lines, and plate-free knife ring size, allowing for one-key slotting size adjustment by inputting cardboard dimensions-streamlining the process effortlessly.
4. High-Precision Transmission Gear, engineered for excellence.
1. Crafted from 40Cr high-quality alloy steel, tempered, ground, and nitrided to perfection for durability.
2. Offers six-level precision, ensuring smooth operation, low noise, and a hardness rating of HRC55-60, guaranteeing longevity and consistent printing color accuracy.
3. Features a keyless connection (expansion sleeve) for the machine's transmission parts (shaft and gear connection), eliminating connection gaps and performing excellently under long-term high-speed operation with large torque.
5. Advanced Oil Supply Device, ensuring peak performance.
1) Utilizes a mechanical oil pump for efficient oil supply cycles, maintaining optimal performance.
2) Circulation oil supply ensures uniform gear oiling and balanced oil levels across all groups for streamlined operations.
3) Employs a closed spray lubrication system for superior lubrication-preserving transmission accuracy and extending the life of the components.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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