| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
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Introduction to 5+1 High-Definition Water-Based Ink Printing Machinery
The 5+1 High-Definition Water-Based Ink Printing Machinery is a pinnacle in packaging printing technology, offering unparalleled multi-color, high-precision printing combined with eco-friendly and energy-efficient operations. This state-of-the-art equipment is essential for printing on cartons, paper boxes, and flexible packaging materials. Its standout feature is the integration of five autonomous printing units alongside one multifunctional efficiency unit, which may include glazing, die-cutting, or spot color functionalities. This configuration facilitates simultaneous molding and surface treatment of intricate designs, thereby substantially boosting productivity and print quality. The following details expound on core technologies, application scenarios, and performance parameters for a comprehensive understanding:
1. Core Technology and Functional Advantages
Five Sets of High-Precision Printing Systems
Independent Five-Color Printing Unit: Each module is designed with cutting-edge FLEXO flexographic technology, optimized for water-based inks that meet EU REACH standards. Emissions of VOCs are kept under 100ppm, making it ideal for sensitive packaging sectors, such as food and pharmaceuticals.
Micron-Level Color Registration Accuracy: Employs a servo motor drive and enables 360° electric phase fine-tuning to achieve superior color registration with an accuracy of ±0.5mm on flat cardboard. Capable of printing text with a minimum size of 1.5mm and reproducing dots with a precision of ±0.1mm.
Quick Plate Change Design: Featuring a pneumatic locking mechanism coupled with a track sliding structure, this design allows for a plate change in under 10 minutes. The anilox roller can be swapped without halting operations, ensuring seamless transitions.
Multifunctional Efficiency Unit (+1 Configuration)
Water-Based Glazing Module: Features an integrated chamber scraper glazing system to deliver partial or full glazing, enhancing surface gloss and durability, with a drying speed reaching 30 meters/minute.
Die-Cutting/Slotting Function: Select models include a linkage die-cutting unit capable of creasing, slotting, and die-cutting corrugated cardboard, thereby minimizing reliance on subsequent processes.
Spot Color Printing Expansion: The sixth unit offers customization options for a spot color channel, catering to the needs of specialized inks, including metallic and fluorescent colors.
Intelligent Automation Control System
PLC + Touch Screen Operation: Incorporates Siemens PLC with a 10.4-inch color touch screen for intuitive operation, facilitating parameter presets, fault diagnostics, and comprehensive production data analytics such as output metrics and energy consumption.
Remote Monitoring (Optional): With the Industrial Internet of Things (IIoT) capability, remote monitoring of the equipment is possible, offering early warning notifications and OTA firmware upgrades, significantly reducing operation and maintenance expenses.
Tension Closed-Loop Control: A sophisticated tension sensor and servo motor linkage work in harmony to adjust paper tape tension dynamically, preventing any print deviations.
Efficient Drying and Environmentally Friendly Design
Three-Stage Hot Air Drying: Integrates a hot air drying module with adjustable temperatures between 50-120ºC, supplemented by infrared radiation for auxiliary drying, achieving speeds of up to 30 meters/minute for both film and paper.
Ink Zero Waste System: The system smartly idles the rubber wheel when halted, while an independent ink-distributing motor with a pneumatic diaphragm pump facilitates rapid ink changes in less than five minutes and promotes recycling.
2. Key Technical Parameters
Project Parameter Range Advantages
Printing Width 1400-2000mm (Optional Customization) Accommodates three, five, and seven-layer corrugated cardboard, as well as wide-width films, offering flexibility and adaptability.
Applicable Materials Cardboard (150-600gsm), Corrugated Paper (1.5-11mm), Plastic Film (PE/PET), Aluminum Foil Versatile compatibility with a wide array of packaging substrates.
Mechanical Speed 10-70 Meters/Minute (Stepless Speed Regulation) Ensures precise low-speed debugging and efficient high-speed production, optimizing the overall operation.
Experience unparalleled precision with our High Speed Definition Ink Printing Machine, boasting a color registration accuracy of ±0.5-0.8mm. This industry-leading level meets and exceeds the demands of intricate pattern printing with remarkable finesse.
Harness the power of innovation with a 380V/50Hz power supply and a total power capacity of 25-40kW. Our energy-saving design is engineered to conserve 15% more power compared to traditional equipment, setting a new standard in efficiency.
Our machine's dimensions, spanning 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, embody a modular design that facilitates seamless workshop layout adaptation and hassle-free maintenance.
3. Explore the diverse application areas and typical scenarios that our machine is perfectly designed for.
Packaging printing: Experience the versatility and excellence in various packaging needs.
For Carton and Paper box applications: Execute vivid multi-color graphics and glazing in a single pass. Perfectly tailored for e-commerce logistics boxes, gift boxes, and beyond.
In the realm of Soft packaging, our solution excels in delivering high-precision prints on film materials, ideal for food bags and daily chemical packaging bags.
Labels and logos: Elevate your brand with precision and clarity.
Industrial labels: Achieve two-color overprinting with precise batch numbers and QR codes, ensuring color accuracy that meets GMP certification standards.
Anti-counterfeiting labels: Enhance your product's security with spot color printing combined with local glazing, significantly boosting anti-counterfeiting effectiveness.
Special material processing: Elevate your production capabilities with advanced printing techniques.
For Aluminum foil and composite materials: Our high-precision printing technology is ideally suited for pharmaceutical aluminum foil packaging and electronic component shielding materials.
IV. Discover our Intelligent and humanized design features that enhance user experience and efficiency.
Emphasizing Quick maintenance and comprehensive safety protection.
Modular wearing parts like anilox rollers and rubber rollers come with standardized interfaces, ensuring effortless replacement. Key components such as chains and gears boast an impressive lifespan of over 8,000 hours, maximizing uptime.
The fully enclosed protective cover is equipped with grating sensors and emergency stop buttons. Anti-winding shields are installed on transmission parts, fully compliant with CE safety standards, providing peace of mind.
Data management: Unlock the full potential of your production process.
Generate detailed production reports with real-time data on printing speed, ink usage, downtime, and more. This empowers you with insights for optimizing production efficiency.
The CIP4 data interface seamlessly connects to the enterprise ERP system, enabling smooth transmission of orders and process parameters, streamlining operations.
V. Comprehensive after-sales service and certification guarantee your satisfaction and compliance.
Our warranty and maintenance package includes a 1-year whole machine warranty, with core components extended to 2 years. Enjoy 7×24 hours remote diagnosis and engineer on-site service within 48 hours (domestic), ensuring uninterrupted operation.
Our commitment to sustainability is demonstrated through our environmental certification. The water-based ink has passed the EU REACH certification, and our equipment is in full compliance with the ISO 14001 environmental management system.
Quality certification: Our machine has passed the CE certification. Key components, including motors and sensors, utilize imported brands, ensuring top-tier performance and reliability.
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