Product Description
1. Paper Feeding Section:
Discover the pinnacle of innovation with our state-of-the-art, servo-powered, pressure-free extended paper feeding front edge. This avant-garde design eliminates the cumbersome need for outdated paper guide rubber rollers and embossing rollers, replacing them with a seamless movement via front edge vacuum technology. The cardboard glides with unparalleled ease to the printing roller, powered by a synchronized power input gear that aligns flawlessly with the vacuum paper guide wheel's outer circle. This forward-thinking design not only simplifies operations but also extends auxiliary paper feeding time, ensuring hassle-free adjustments and impeccable performance.
Our paper feeding section features the illustrious French Martin front edge paper feeding structure, renowned for its reliability. Its tilting tabletop offers seamless lifting for efficient paper feeding. Ingeniously designed with a low front and high back, it minimizes the risk of paper jams and cardboard damage, making it perfect for single and curved corrugated cardboard. The Martin bellows' snail-type suction blower delivers concentrated power, particularly effective for high-strength and heavy cardboards, ensuring pristine alignment. Additionally, a light-pressure bearing wheel frame design accommodates high cardboard stacks, reducing weight and boosting bellows efficiency.
Revolutionizing the industry, our pressure-free front edge paper feeding system triumphantly resolves the perennial issue of cardboard damage caused by paper guide rubber rollers. It preserves up to 100% of the cardboard's physical integrity, offering carton manufacturers unparalleled flexibility in paper selection. By eliminating the traditional roller mechanism, it ensures maximum protection for all cardboards during transportation, achieving results that other systems simply cannot match.
1. Machine Clutch:
1) Prioritizing safety, our electric control machine clutch comes with an ever-alert alarm bell that rings continuously during movement, safeguarding operator security at all times.
2) Pneumatic Interlocking Device:
3) Our main motor and fan are equipped with cutting-edge variable frequency motors and controllers, leading to energy-saving operations and smooth startups. The inclusion of a motor start protection device ensures unwavering reliability.
2. Front Edge Paper Feeding System:
1) This system boasts suction-assisted paper feeding powered by an adjustable 7.5KW fan, allowing for adaptable air volume tailored to the cardboard's bend, ensuring smooth and efficient operations.
2) Utilizing robust cylinder-driven mechanisms for paper lifting and dropping, this system offers fast and effective handling every time.
3) Enjoy the ultimate convenience with our one-button electric adjustments for side, front, and rear baffles, streamlining your workflow effortlessly.
4) Fitted with Taiwan's ultra-durable front edge paper feeding wheel, this system delivers unmatched durability and resistance to wear, standing the test of time.
5) Tailor your paper feeding needs with our versatile interval paper feeding device, offering the flexibility of continuous or interval feeding.
6) The intuitive seven-inch computer touch screen control elevates your operational efficiency by providing real-time production volume and counting alerts.
3. Automatic Zeroing Device:
1) Featuring both electric and automatic zeroing for paper feeding and die-cutting units, this device guarantees precision and simplicity in every operation.
2) For standard carton applications, our automatic zeroing device offers two trial prints for precise positioning, significantly reducing cardboard waste and enhancing efficiency.
4. Dust Removal Device:
1) Our brush dust removal device, integrated into the paper feeding section, effectively removes impurities from the cardboard's printed surface, significantly enhancing print quality.
2) With the ability to store up to 999 orders, our system ensures precise and efficient automatic alignment for all your needs.
3) Simplify your operations with one-key alignment and slot size adjustments, enhancing ease and convenience of use.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) This precision-engineered printing roller boasts an outer diameter of 395mm and extends to 405mm when including the plate's outer diameter, ensuring optimal performance and functionality.
2) Masterfully crafted, the steel pipe's surface undergoes meticulous grinding and is coated with a hard chrome plating, guaranteeing exceptional longevity and resistance, making it a cornerstone of durability in your operations.
3) Our advanced balance correction technology ensures seamless and uninterrupted operation, maintaining optimal performance at all times for your peace of mind.
4) With the incorporation of a ratchet fixed plate rolling shaft, you can experience enhanced stability and precision in every operation, setting new standards of excellence.
5) The comprehensive full plate hanging slot is perfectly designed to accommodate 9mm hanging plate strips, offering unmatched versatility and user-friendly operation.
6) Experience effortless loading and unloading of printing plates with our electrically controlled foot switch, enabling smooth and efficient forward and reverse rotation.
2. Printing roller:
1) Featuring an outer diameter of 159mm, this component epitomizes precision engineering and superior functionality.
2) The finely ground surface of the steel pipe, sheathed in hard chrome plating, exemplifies both durability and an immaculate finish.
3) Expertly performed balance correction facilitates smooth and consistent operations, leading to exceptional results every time.
4) Enjoy manual adjustments of the printing roller's gap dial with a versatile range of 0-12mm, allowing for precision printing tailored to your needs.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with a robust outer diameter of 99mm, is crafted from thick-walled steel pipe and comes with a quick-adjustment paper guide wheel for seamless paper handling.
2) With an outer diameter of 156mm, the lower roller is built from thick-walled steel pipe, featuring a ground surface and hard chrome plating, ensuring durability and optimal performance.
3) Manual adjustment of the paper feeding roller's gap dial is available, providing a precise adjustment range of 0-12mm for premium paper handling.
4. Steel anilox roller
1) This roller impresses with an outer diameter of φ213 and offers mesh numbers in 180, 200, 220, 240, and 260 for a wide array of customizable performance.
2) The steel tube's surface is expertly ground with precision-pressed mesh, ground again, and hard chrome plated for exceptional ink performance.
3) Balance correction ensures smooth, uniform inking, delivering consistent dots for premium printing quality every time.
4) The anilox roller is equipped with a wedge overrunning clutch, designed for effective ink distribution and cleaning.
5) Experience precise control over the inking process with manual adjustment of the anilox gap dial.
5. Rubber roller:
1) The rubber roller, with an outer diameter of φ200mm, is expertly optimized for efficient ink transfer.
2) Expert wrapping of the roller's steel pipe with wear-resistant rubber, balanced for maximum durability, ensures enduring performance.
3) Specialized grinding in the middle and high areas of the roller ensures superior ink transfer and outstanding printing results.
4) Precise rubber hardness measurement between 60-65 degrees guarantees optimal resilience and performance.
5) The Yunmo motor, featuring a silent motor, delivers quiet, efficient operation, enhancing your working environment.
6. Phase adjustment mechanism:
1) A sophisticated planetary gear business structure ensures precise operational control, enhancing your operational capabilities.
2) Electrically controlled printing phase adjustment with a 360-degree digital interface allows adjustments during operation and when stopped, ensuring flexibility and precision.
3) Electric lateral position adjustment provides a fine-tuning range of ±10mm, offering precise alignment for your printing needs.
7. Ink circulation
1) Equipped with a pneumatic diaphragm pump, this mechanism guarantees stable ink supply and effortless maintenance, ensuring continuous operation.
2) An integrated ink filter efficiently removes impurities, guaranteeing pristine ink quality at all times.
8. Printing Phase Fixing Device:
1) The device features an advanced electromagnetic clutch brake system, meticulously designed for precise control and operation finesse, ensuring seamless transitions.
2) When phase adjustments are required, the brake mechanism firmly secures the machine, preserving the original gear position with unmatched reliability and consistency.
9. Oil Supply Device:
1) Equipped with a mechanical oil pump, it delivers a continuous and consistent oil supply, promoting seamless and uninterrupted machine operation.
2) The circulating oil supply system ensures uniform inking of gears and maintains balanced oil levels across all groups, optimizing overall performance and efficiency.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) With an impressive outer diameter of φ360mm (excluding die), this precision-crafted component ensures superior performance and reliability.
2) Forged from durable cast steel, the surface is meticulously ground and reinforced with a hard chrome plating for enduring longevity.
3) Expertly balanced for adjustment, this feature enhances operational stability and delivers consistent, high-quality results.
4) Die fixing screw holes are precisely spaced at 50mm*50mm intervals, facilitating easy operation and efficient setup.
5) Designed to accommodate a die height of 25.4mm, it offers remarkable versatility in diverse applications.
6) Capable of die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, adapting effortlessly to varied production needs.
2. Rubber Pad Roller (Upper Roller)
1) The outer wall features a robust dimension of φ388.9mm, providing sturdy support and precision.
2) Constructed from premium cast steel, its ground surface and hard chrome plating ensure an extended service life.
3) With balanced adjustments for optimal stability, it delivers reliable and consistent operations.
4) Offers electric gap adjustment with the die roller, granting precise control and operational efficiency.
5) The pad's thickness is an accurate 8mm, complemented by an outer diameter of φ404.9mm and a width of 250mm, ensuring comprehensive coverage.
3. Transverse Movement and Repair Device:
1) The mechanical transverse movement of 40mm, combined with a floating device, allows automatic compensation for line speed, ensuring uniform die-cutting pad wear and significantly extending service life.
2) The electric repair device substantially increases the reuse rate of pads, enabling each to be repaired 3-4 times, maximizing efficiency and reducing waste.
3) The pneumatic automatic separation device of the die-cutting roller minimizes pad wear, remarkably prolonging its service life and enhancing cost-effectiveness.
4. Plate-Free Fixture:
1) This multifunctional fixture facilitates rapid die-cutting interchange without templates for standard boxes, streamlining processes and accelerating productivity.
2) Achieves thin knife slotting results, significantly reducing production costs while maintaining exceptional quality.
3) Equipped with 13 servo motors, this feature enables precise electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). By simply inputting the cardboard's dimensions, it supports one-key slotting size adjustments, highlighting ease and convenience.
4. Transmission Gear:
1. Crafted from 40Cr high-quality alloy steel, this gear undergoes tempering, grinding, and nitriding to provide exceptional strength and enduring durability.
2. With six-level precision, this component ensures smooth and quiet operation, maintaining hardness within HRC55-60 for long-lasting, low-wear performance and preserving printing color accuracy over extended periods.
3. Our pioneering technology incorporates a keyless connection utilizing an expansion sleeve between all transmission components, including shaft and gear connections. This cutting-edge design eliminates any gaps in the connections, ensuring a smooth and consistent high-speed operation even under the demanding conditions of large torque applications, enhancing the machinery's performance and reliability.
5. Advanced Oil Supply Device:
1) Equipped with a state-of-the-art mechanical oil pump, the system ensures a dependable and continuous oil supply cycle, allowing for smooth and uninterrupted operation, safeguarding the machinery's functionality.
2) The system's circulation oil supply mechanism is expertly engineered to deliver consistent gear lubrication and maintain equalized oil levels across all groups. This meticulous design promotes extended machinery longevity and operational efficiency.
3) Utilizing an innovative closed spray lubrication system, this approach not only assures precise transmission accuracy but also significantly extends the lifespan of the machinery, ensuring robust and enduring performance.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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