Product Description
1. Paper Feeding Section:
Indulge in the pinnacle of engineering with our servo pressure-free extended paper feeding front edge. This state-of-the-art design eradicates the conventional need for paper guide rubber rollers and embossing rollers, allowing cardboard to glide effortlessly to the printing roller through the cutting-edge front edge vacuum technology. The power input gear seamlessly synchronizes with the vacuum paper guide wheel's outer circumference, simplifying operations while extending the auxiliary paper feeding time. This innovation promises effortless adjustments and peak operational performance.
The paper feeding section is enhanced by the renowned French Martin front edge paper feeding structure. Its tilting tabletop elegantly lifts to streamline paper feeding, while the ingeniously designed slope - lower at the front, higher at the back - curtails the risk of paper jams or cardboard impairment. Tailored for both single and curved corrugated cardboard, it shines with high-strength and hefty cardboards. The Martin bellows' snail-type suction blower imparts focused power, securing impeccable alignment. Its light-pressure bearing wheel frame empowers towering cardboard stacks, mitigating weight strain and optimizing bellows speed efficiency.
The groundbreaking pressure-free front edge paper feeding system triumphs in resolving cardboard damage issues often caused by paper guide rubber rollers. It remarkably ensures the preservation of up to 100% of the cardboard's innate properties. This innovation grants carton manufacturers expansive freedom in paper selection. By removing the traditional roller mechanism, it ensures all cardboards are safeguarded during transit, reaching an unprecedented level of protection.
1. Machine Clutch:
1) Our electric control machine clutch prioritizes safety above all. With an incessant alarm bell during movement, operator security is guaranteed.
2) Pneumatic Interlocking Device:
3) The adoption of advanced variable frequency motors and controllers in our main motor and fan enhances energy efficiency and ensures smooth startups. Coupled with a motor start protection device, reliability is a given.
2. Front Edge Paper Feeding System:
1) With a dynamic suction-assisted paper feeding system featuring a versatile 7.5KW fan, it meticulously adjusts air volume to accommodate cardboard flexibility, ensuring seamless operation.
2) The system's powerful cylinder-driven paper lifting and dropping mechanism promises swift and efficient handling, elevating productivity.
3) Revel in the ease of one-button electric adjustments for side, front, and rear baffles, making operations incredibly convenient.
4) Endowed with Taiwan's super-durable front edge paper feeding wheel, it offers unparalleled endurance and resistance to wear.
5) With our adaptable interval paper feeding device, choose between continuous or interval feeding according to your specific requirements.
6) An intuitive seven-inch computer touch screen control showcases production volume and counting alerts, boosting operational efficiency.
3. Automatic Zeroing Device:
1) Both the paper feeding and die-cutting units are equipped with electric and automatic zeroing functions, delivering precision and simplicity.
2) For general carton applications, our automatic zeroing device conducts two trial prints for accurate positioning, significantly minimizing cardboard wastage.
4. Dust Removal Device:
1) The brush dust removal device within the paper feeding section effectively eradicates impurities from the cardboard's printed surface, enhancing print quality.
2) With a storage order capacity reaching up to 999, our system ensures precise and efficient automatic alignment.
3) Relish the simplicity of one-key alignment and slot size adjustment, elevating ease of use.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) This component boasts a meticulously crafted outer diameter of 395mm, extending to 405mm when including the plate's outer diameter, to ensure optimal functionality.
2) Exuding a masterful finish, the steel pipe's surface undergoes meticulous grinding and is coated with a robust layer of hard chrome plating, guaranteeing exceptional longevity and resilience.
3) Our machinery integrates expert balance correction, ensuring flawlessly smooth and uninterrupted operation at every moment.
4) Designed for excellence, it incorporates a ratchet fixed plate rolling shaft, significantly enhancing stability and precision throughout every operation.
5) It features a comprehensive full plate hanging slot, meticulously engineered for compatibility with 9mm hanging plate strips, offering unmatched versatility and ease of use.
6) Loading and unloading printing plates becomes a breeze with our electrically controlled foot switch, offering effortless smooth forward and reverse rotation.
2. Printing roller:
1) This component proudly presents an outer diameter of 159mm, embodying precision in both design and functionality, crafted for superior results.
2) The steel pipe's surface is finely ground and adorned with hard chrome plating, showcasing durability and a lustrous finish, setting new standards in quality.
3) Our adept balance correction facilitates smooth, consistent operation, ensuring exceptional results every time.
4) Enjoy manual adjustment of the printing roller's gap dial, offering an adaptable range from 0-12mm, ensuring precision in every print.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with an outer diameter of 99mm, is expertly crafted from thick-walled steel pipe and includes a quick-adjustment paper guide wheel, ensuring seamless paper handling.
2) Featuring an outer diameter of 156mm, the lower roller is made from thick-walled steel pipe, with a ground surface and hard chrome plating for superior durability and performance.
3) Manual adjustment of the paper feeding roller's gap dial provides a precise range of 0-12mm, offering exceptional control over the paper feed.
4. Steel anilox roller
1) This roller boasts an outer diameter of φ213, with a choice of mesh numbers in 180, 200, 220, 240, and 260, allowing for customizable performance to suit your needs.
2) The steel tube's surface is expertly ground, with the mesh meticulously pressed, ground again, and then hard chrome plated, ensuring exceptional inking performance.
3) Balance correction ensures smooth, uniform inking with consistent dots, achieving premium printing quality that meets the highest standards.
4) The anilox roller features a wedge overrunning clutch, ingeniously designed to evenly distribute and efficiently clean ink.
5) Enables precise manual adjustment of the anilox gap dial, offering exact control over the inking process for flawless results.
5. Rubber roller:
1) The rubber roller showcases an outer diameter of φ200mm, perfectly optimized for efficient and effective ink transfer.
2) The roller's steel pipe is expertly wrapped with wear-resistant rubber, finely balanced to ensure maximum durability and performance.
3) With specialized grinding in the central and elevated areas, this roller guarantees superior ink transfer, ensuring outstanding printing results.
4) The rubber hardness is precisely measured between 60-65 degrees, ensuring optimal resilience and peak performance every time.
5) The Yunmo motor includes a silent motor, delivering exceptionally quiet and efficient operation, setting new benchmarks for excellence.
6. Phase adjustment mechanism:
1) Features a sophisticated planetary gear business structure, offering precise control over operations with unmatched accuracy.
2) The printing phase adjustment is proudly electrically controlled with a comprehensive 360-degree digital interface, enabling adjustments during operation and downtime.
3) Electric lateral position adjustment offers a fine-tuning range of ±10mm, allowing precise and effortless alignment.
7. Ink circulation
1) Equipped with a state-of-the-art pneumatic diaphragm pump, this mechanism delivers a stable ink supply with minimal maintenance required.
2) An advanced ink filter efficiently removes impurities, ensuring pristine ink quality for optimal printing results.
8. Printing phase fixing device:
1) This state-of-the-art device is equipped with an electromagnetic clutch brake, specifically engineered to deliver unparalleled precision control during operation, ensuring every task is executed with flawless accuracy.
2) When adjustments in phase are necessary, the ingenious brake mechanism locks the machine securely in place, preserving the original gear position with unmatched dependability and stability.
9. Oil supply device:
1) A high-performance mechanical oil pump ensures a continuous and consistent oil supply, facilitating seamless and uninterrupted machine operation, enhancing efficiency.
2) The sophisticated circulating oil supply system guarantees thorough inking of gears and maintains balanced oil levels across all groups, optimizing the machine's performance to the highest degree.
Three-die cutting section
1. Die roller (lower roller)
1) Featuring an impressive outer diameter of φ360mm (exclusive of die), this precision-engineered component is designed to ensure optimal performance and efficiency.
2) Meticulously crafted from durable cast steel, the surface undergoes expert grinding and is reinforced with hard chrome plating, ensuring long-lasting durability and reliability.
3) With expertly balanced adjustments, this feature enhances operational stability, guaranteeing consistent and precise results every time.
4) Thoughtfully spaced die fixing screw holes at 50mm*50mm intervals simplify operation and setup, adding to the ease of use.
5) Ingeniously designed to accommodate a die height of 25.4mm, offering versatility and adaptability for various applications.
6) Engineered to die cut through thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, catering to diverse operational needs with flexibility.
2. Rubber pad roller (upper roller)
1) The robust outer wall features a dimension of φ388.9mm, ensuring both solid support and precision for a wide range of tasks.
2) Constructed from premium cast steel, with expertly ground surfaces and fortified with hard chrome plating, it promises enduring longevity and resilience.
3) Equipped with balanced adjustments, this design enhances operational stability, delivering reliable and consistent performance.
4) Features state-of-the-art electric gap adjustment with the die roller, providing precision control and improved efficiency for seamless operations.
5) The pad's thickness is precisely engineered at 8mm, with an outer diameter of φ404.9mm and a width of 250mm, ensuring thorough coverage and efficacy.
3. Transverse movement and repair device:
1) The mechanical transverse movement of 40mm, enhanced by a floating device, enables automatic line speed compensation, ensuring even die-cutting pad wear and significantly extending service life.
2) A cutting-edge electric repair device dramatically increases the reuse rate of pads, allowing each to be efficiently repaired 3-4 times, optimizing overall efficiency.
3) The innovative pneumatic automatic separation device of the die-cutting roller minimizes pad wear, thereby remarkably prolonging its service life.
4. Plate-free fixture:
1) This versatile fixture facilitates rapid die-cutting interchange without requiring templates for standard boxes, streamlining workflows and enhancing productivity.
2) Achieving the same excellent results as thin knife slotting, it significantly reduces production costs, enhancing overall efficiency.
3) Equipped with 13 advanced servo motors, this feature enables precise electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). By simply inputting the cardboard's dimensions, it allows effortless one-key slotting size adjustments, emphasizing user convenience.
4. Transmission gear:
1. Crafted from 40Cr high-quality alloy steel, this gear undergoes tempering, grinding, and nitriding, providing exceptional strength and durability for long-lasting performance.
2. Delivering a six-level precision, this component ensures smooth and silent operation with hardness ranging from HRC55-60, guaranteeing long-lasting, low-wear performance that maintains printing color accuracy over extended periods.
3. Revolutionize your productivity with our advanced keyless connection system. By integrating an innovative expansion sleeve between all transmission parts, including shafts and gears, we eliminate gaps that can hinder performance. This cutting-edge design ensures seamless, high-speed operation even under the most demanding large torque conditions, providing you with the reliable efficiency your business deserves.
5. Oil Supply Device: A commitment to excellence in machinery performance.
1) Experience the reliability of our mechanical oil pump system. Designed to provide a steadfast oil supply cycle, it ensures that your operations run smoothly and without interruption, delivering the consistency needed for optimal performance.
2) With a sophisticated circulation oil supply mechanism, our system guarantees uniform lubrication of gears and maintains perfectly balanced oil levels across all groups. This not only boosts operational efficiency but also significantly extends the lifespan of your equipment, ensuring long-term productivity.
3) Leverage the precision of our closed spray lubrication system. This advanced method not only assures accurate transmission but also enhances the durability of your machinery, offering you peace of mind with every run.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
){kind=link}