Product Description
1. Paper Feeding Section:
Discover the pinnacle of modern innovation with our servo pressure-free extended paper feeding front edge. This state-of-the-art design does away with the traditional paper guide rubber rollers and embossing rollers, ensuring seamless operations. Experience effortless cardboard movement to the printing roller through advanced front edge vacuum technology. The power input gear is meticulously synchronized with the vacuum paper guide wheel's outer circle, simplifying operations, extending auxiliary paper feeding time, and guaranteeing hassle-free adjustments for peak performance.
Our paper feeding section is renowned for featuring the French Martin front edge paper feeding structure, which elevates efficiency. With a tilting tabletop that effortlessly lifts, paper feeding is made easier than ever. The ingenious design, low at the front and high at the back, effectively minimizes paper jams and cardboard damage, making it perfect for both single and curved corrugated cardboard. The Martin bellows' snail-type suction blower delivers concentrated power, especially for high-strength and heavy cardboards, ensuring immaculate alignment. Its light-pressure bearing wheel frame is designed to support high cardboard stacks, reducing weight load and optimizing bellows speed efficiency.
The pioneering pressure-free front edge paper feeding system adeptly resolves issues of cardboard damage caused by traditional paper guide rubber rollers. It promises virtually complete preservation of cardboard's physical attributes, offering carton manufacturers a wide array of options in paper use. By eliminating the conventional roller mechanism, it ensures the utmost protection for all cardboards during transport, achieving results unmatched by other systems.
1. Machine Clutch:
1) Prioritizing operator safety, our electric control machine clutch is equipped with a continuous alarm bell during movement, ensuring security is never compromised.
2) Pneumatic Interlocking Device:
3) Our main motor and fan feature cutting-edge variable frequency motors and controllers, enhancing energy efficiency and ensuring smooth starts. Enhanced with a motor start protection device, reliability is assured.
2. Front Edge Paper Feeding System:
1) The system incorporates a suction-assisted paper feeding mechanism with an adjustable 7.5KW fan, optimizing air volume according to cardboard bend for flawless operations.
2) Employing robust cylinder-driven mechanisms for paper lifting and dropping, this system guarantees quick and efficient handling.
3) Enjoy the ease of one-button electric adjustments for side, front, and rear baffles, streamlining operations.
4) The system is equipped with Taiwan's ultra-durable front edge paper feeding wheel, providing exceptional durability and wear resistance.
5) Opt for continuous or interval paper feeding with our adaptable interval paper feeding device, designed to match your specific requirements.
6) The seven-inch computer touch screen control is user-friendly, displaying production volume and counting alerts, significantly boosting operational efficiency.
3. Automatic Zeroing Device:
1) Both paper feeding and die-cutting units are equipped with electric and automatic zeroing, ensuring precision and ease of use.
2) For general carton applications, our automatic zeroing device offers a dual trial print for exact positioning, substantially reducing cardboard waste.
4. Dust Removal Device:
1) The brush dust removal device, housed in the paper feeding section, effectively purges impurities from the cardboard's printed surface, elevating print quality.
2) With a storage order capacity reaching up to 999, our system delivers precise and efficient automatic alignment.
3) The one-key alignment and slot size adjustment offer simplicity and enhance user-friendliness.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) This component's expertly crafted outer diameter measures 395mm, extending to 405mm with the plate's outer diameter, delivering optimal functionality.
2) The steel pipe boasts a masterfully polished finish, enveloped in a layer of hard chrome plating, ensuring superior longevity and resistance.
3) With expertly implemented balance correction, this feature ensures that your operations remain seamlessly smooth and uninterrupted at all times, elevating both efficiency and performance.
4) Discover the superior stability and precision that comes with incorporating a ratchet-fixed plate rolling shaft, meticulously designed for optimal operational excellence.
5) Experience unparalleled versatility and ease of use with a comprehensive full plate hanging slot, perfectly tailored for 9mm hanging plate strips, ensuring your machinery adapts to your needs effortlessly.
6) Simplify the loading and unloading of printing plates with an electrically controlled foot switch, which offers smooth forward and reverse rotation for effortless operation.
2. Printing roller:
1) This precision-crafted component boasts an outer diameter of 159mm, showcasing meticulous design and impeccable functionality across operations.
2) The steel pipe flaunts a finely ground surface sheathed in hard chrome plating, exemplifying durability with a sleek, polished finish.
3) Experience exceptional results with adept balance correction, facilitating smooth and consistent operation in every use.
4) Enjoy manual adjustment of the printing roller's gap dial, with a versatile range from 0-12mm, empowering precision printing tailored to your specifications.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with its robust 99mm outer diameter, is crafted from thick-walled steel pipe, featuring a quick-adjustment paper guide wheel for seamless and efficient paper handling.
2) The lower roller, boasting a substantial 156mm outer diameter, is constructed from rugged thick-walled steel pipe with a ground surface and hard chrome plating, ensuring durability and optimal performance.
3) Precision is key with this manual adjustment feature, offering an adjustment range of 0-12mm for the paper feeding roller's gap dial.
4. Steel anilox roller
1) This robust roller boasts an outer diameter of φ213 and offers mesh numbers in 180, 200, 220, 240, and 260, allowing for customizable performance tailored to your printing needs.
2) With expertly ground steel tube surfaces and precisely pressed meshes, then ground again and hard chrome plated, this roller ensures outstanding inking performance.
3) Balance correction guarantees smooth, uniform inking, providing consistent dots that deliver premium printing quality every time.
4) The anilox roller is equipped with a wedge overrunning clutch, designed to distribute and clean ink effectively and evenly, enhancing your printing process.
5) Manual adjustment of the anilox gap dial is facilitated, offering precise control over the inking process for superior results.
5. Rubber roller:
1) With an outer diameter of φ200mm, this rubber roller is optimized for efficient ink transfer, ensuring your printing is effective and flawless.
2) Wrapped expertly with wear-resistant rubber and balanced to perfection, this roller's steel pipe ensures maximum durability and optimal use.
3) Specialized grinding in the middle and high areas ensures superior ink transfer, guaranteeing outstanding printing results.
4) The rubber hardness is meticulously measured between 60-65 degrees, promising optimal resilience and performance with every print.
5) The Yunmo motor is heralded for its silent motor, delivering operations that are both quiet and efficient, ensuring seamless functionality.
6. Phase adjustment mechanism:
1) This mechanism features an advanced planetary gear business structure, ensuring precise control for all operational needs.
2) Achieve exceptional precision with electrically controlled printing phase adjustments via a 360-degree digital interface, allowing for adjustments both during operation and when stopped.
3) Electric lateral position adjustments provide fine-tuning capabilities with a range of ±10mm, ensuring precise alignment for flawless results.
7. Ink circulation
1) This mechanism, equipped with a pneumatic diaphragm pump, offers a steady ink supply and effortless maintenance, ensuring continuous operation.
2) The incorporation of an ink filter efficiently removes impurities, maintaining pristine ink quality for superior printing outcomes.
8. Printing phase fixing device:
1) This device features a state-of-the-art electromagnetic clutch brake. It is meticulously engineered for precision control, ensuring seamless and accurate operation at every stage.
2) The innovative brake mechanism firmly secures the machine during phase adjustments, guaranteeing the retention of the original gear position. This offers reliability that is unparalleled in the industry.
9. Oil supply device:
1) The mechanical oil pump is a marvel of engineering, delivering a consistent and steady circulation of oil. This ensures the machine operates smoothly and efficiently at all times.
2) Our state-of-the-art circulating oil supply system guarantees uniform inking across gears and maintains optimal oil levels across all units, enhancing overall performance and productivity.
Three-die cutting section
1. Die roller (lower roller)
1) With an extraordinary outer diameter of φ360mm (excluding die), this precision-engineered component is designed for peak performance and reliability.
2) Crafted from durable cast steel, its surface is expertly ground and treated with hard chrome plating, ensuring it withstands the test of time with exceptional durability.
3) Expertly calibrated for balance, this feature significantly enhances stability during operations, ensuring consistent and high-quality results.
4) Die fixing screw holes are precisely spaced at 50mm*50mm intervals, enabling effortless operation and setup for user convenience.
5) Designed to support a die height of 25.4mm, this versatile feature accommodates a wide range of applications with ease.
6) Engineered to cut through a die thickness of 16mm for three-layer boards and 13mm-15mm for five-layer boards, meeting diverse operational needs with precision.
2. Rubber pad roller (upper roller)
1) Featuring an outer wall dimension of φ388.9mm, it provides robust support and ensures precision across all tasks.
2) Constructed from premium cast steel with a finely ground surface and hard chrome plating, promising longevity and resilience under rigorous use.
3) Balanced adjustments have been meticulously designed to enhance operational stability, ensuring consistent reliability every time.
4) Features electric gap adjustment with the die roller, delivering precision control and maximizing operational efficiency.
5) The pad is precisely 8mm thick, with an outer diameter of φ404.9mm and a width of 250mm, providing excellent coverage and functionality.
3. Transverse movement and repair device:
1) With a mechanical transverse movement of 40mm and an integrated floating device, it allows automatic compensation for line speed. This ensures uniform die-cutting pad wear and extends service life to its fullest potential.
2) The electric repair device remarkably boosts the pad reuse rate, enabling each pad to be repaired 3-4 times. This significantly enhances efficiency and cost-effectiveness.
3) The die-cutting roller's pneumatic automatic separation device minimizes pad wear considerably, noticeably extending its service life and reducing maintenance needs.
4. Plate-free fixture:
1) This versatile fixture allows for swift die-cutting interchange without requiring templates for standard boxes, effectively streamlining the entire process.
2) Delivers results equivalent to thin knife slotting while drastically reducing production costs, offering a cost-efficient solution without compromising quality.
3) Equipped with 13 servo motors, this advanced feature allows electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size (knife line separation structure). By inputting the cardboard's dimensions, it facilitates effortless one-key slotting size adjustments, prioritizing ease and user-friendliness.
4. Transmission gear:
1. Fashioned from high-quality 40Cr alloy steel, this gear undergoes tempering, grinding, and nitriding processes to achieve exceptional strength and durability, promising longevity.
2. This component achieves a six-level precision, ensuring smooth and silent operation with a hardness range of HRC55-60. It provides long-lasting, low-wear performance, maintaining printing color accuracy over long periods.
3. Seamlessly integrating a keyless connection, known as the expansion sleeve, between all pivotal transmission parts like the shafts and gears, this groundbreaking design effortlessly eliminates any connection gaps. This enhancement ensures a smooth and consistent high-speed operation, even under the most demanding large torque conditions.
5. State-of-the-Art Oil Supply Device:
1) Introducing a robust mechanical oil pump, our system guarantees a consistent and reliable oil supply cycle, ensuring seamless and uninterrupted operation as it powers the machinery with precision.
2) Featuring an advanced circulation oil supply mechanism, it diligently provides uniform gear lubrication while maintaining balance in oil levels across all groups. This thoughtful design enhances both the longevity and overall efficiency of the machinery.
3) With the employment of a sophisticated closed spray lubrication system, this innovative method not only guarantees exceptional transmission accuracy but also significantly extends the lifespan of the machinery, making it a reliable asset for your operations.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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