| Customization: | Available |
|---|---|
| Printing Page: | Single Faced |
| Printing Color: | 5 Colors |
Suppliers with verified business licenses
Introduction to 5+1 high-definition water-based ink printing machinery
The 5+1 high-definition water-based ink printing machinery embodies cutting-edge innovation in packaging printing technology. Seamlessly merging multi-color precision printing with eco-friendly energy-saving initiatives, this machinery stands at the forefront of intelligent control systems. Primarily utilized for cartons, paper boxes, and flexible packaging, its sophisticated architecture includes five autonomous printing units coupled with a versatile multifunctional efficiency unit. Whether engaging in glazing, die-cutting, or spot color applications, this system promises comprehensive, one-time molding and surface treatment of intricate graphics. The outcome? An impressive boost in both production efficiency and printing excellence. Delve into its core technologies, application landscapes, and performance parameters below:
1. Core technology and functional advantages
Five sets of high-precision printing system
Five-Color Printing Unit: Each module within this unit leverages the advanced capabilities of FLEXO flexographic technology. It operates seamlessly with water-based ink, compliant with stringent EU REACH standards, ensuring minimal VOC emissions (less than 100ppm). This makes it ideal for sensitive packaging demands, including food and pharmaceutical sectors.
Micron-Level Accuracy: With a powerful servo motor drive and 360° electric phase fine-tuning, the machine achieves a remarkable color registration precision of ±0.5mm on flat cardboard. It excels in printing tiny text down to 1.5mm and reproduces dots with an accuracy of ±0.1mm, ensuring immaculate detail.
Rapid Plate Change: Designed for efficiency, the printing unit incorporates a pneumatic locking system complemented by a track-sliding structure, enabling plate changes in under 10 minutes. Notably, the anilox roller can be swapped without halting machine operations, optimizing uptime.
Multifunctional efficiency unit (+1 configuration)
Water-Based Glazing Module: This module, featuring an integrated chamber scraper glazing system, adeptly delivers partial or full surface glazing. It enhances gloss and wear resistance, drying at an impressive speed of 30 meters per minute.
Integrated Die-Cutting/Slotting: Select models incorporate a linkage die-cutting unit, skillfully supporting the creasing, slotting, and die-cutting of corrugated cardboard. This reduces reliance on subsequent processing stages, streamlining production.
Spot Color Flexibility: The versatile sixth unit can be customized for spot color applications, accommodating special inks like metallic and fluorescent colors, thereby meeting diverse printing requirements.
Intelligent automation control system
Advanced PLC & Touch Screen Operations: Featuring Siemens PLC paired with a vibrant 10.4-inch color touch screen, this machine facilitates parameter presets, fault diagnostics, and comprehensive production data analysis, including metrics like output and energy usage.
IIoT Remote Monitoring (Optional): Equipped with an Industrial Internet of Things module, this feature allows for real-time remote equipment monitoring, proactive warning notifications, and convenient OTA firmware updates, all contributing to reduced operational costs.
Precision Tension Control: A sophisticated tension sensor alongside a servo motor linkage ensures real-time adjustments of paper tape tension, effectively preventing any print deviation, thereby maintaining high-quality output.
Efficient drying and environmentally friendly design
Triple-Stage Hot Air Drying: The machine's integrated hot air drying module, with adjustable temperatures ranging from 50-120ºC, is enhanced with infrared radiation for auxiliary drying. This system reaches drying speeds of 30 meters per minute, suitable for diverse materials including films and paper.
Innovative Ink Zero Waste System: To promote sustainability, when the machine is halted, the rubber wheel idles automatically while the pneumatic diaphragm pump, driven by an independent ink-distributing motor, facilitates rapid ink color transitions in under 5 minutes, with effective ink recycling.
2. Key technical parameters
Project Parameter range Advantages
Printing Width Options: Offering a customizable range of 1400-2000mm, this machine proficiently handles three-, five-, and seven-layer corrugated cardboard, as well as expansive width films, catering to diverse printing needs.
Versatile Material Compatibility: With support for a variety of substrates, including cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic films (PE/PET), and aluminum foil, this machine adapts easily to diverse packaging requirements.
Mechanical Speed Range: Featuring a finely adjustable speed range from 10 to 70 meters per minute, this machine excels in precise low-speed debugging and efficient high-speed production, affording unparalleled operational flexibility.
Our state-of-the-art High-Speed High-Definition Ink Printing Machine boasts an industry-leading color registration accuracy of ±0.5-0.8mm, perfectly meeting the rigorous demands of intricate and fine pattern printing with unmatched precision.
Equipped with a power supply of 380V/50Hz and a total power range of 25-40kW, this machine features an energy-efficient design that conserves 15% more power than traditional models, promoting sustainability and cost-effectiveness.
With dimensions spanning 8-12 meters in length, 2.5 meters in width, and 2.8 meters in height, our modular design ensures seamless integration into any workshop layout and simplifies maintenance, offering unmatched flexibility.
3. Application areas and typical scenarios
Packaging printing
For carton and paper boxes, this machine enables seamless multi-color graphics and glazing in a single pass, making it ideal for e-commerce logistics packaging and luxurious gift boxes.
Soft packaging: Capable of delivering high-precision printing on delicate film materials, this machine is perfect for producing food bags and daily chemical product packaging with superior quality.
Labels and logos
Industrial labels: Achieve impeccable two-color overprinting for batch numbers and QR codes, meeting stringent GMP certification standards for color accuracy.
Anti-counterfeiting labels: Elevate product security by combining spot color printing with local glazing, significantly enhancing anti-counterfeiting measures.
Special material processing
Our advanced high-precision printing capabilities are ideal for aluminum foil and composite materials, making it perfect for pharmaceutical packaging and shielding materials for electronic components.
IV. Intelligent and humanized design
Quick maintenance and safety protection
Featuring modular wearing parts like anilox and rubber rollers, which use standardized interfaces for easy replacement, with key components such as chains and gears delivering longevity of over 8,000 hours.
The fully enclosed protective cover is equipped with grating sensors, emergency stop buttons, and anti-winding shields on transmission parts, ensuring compliance with CE safety standards for ultimate protection.
Data management
Efficiently generate production reports with real-time data capture on printing speed, ink usage, and downtime, facilitating comprehensive production efficiency analysis.
With a CIP4 data interface, effortlessly connect to your enterprise's ERP system for seamless order and process parameter transmission, enhancing operational integration.
V. After-sales service and certification
Our exceptional after-sales service includes a 1-year warranty on the entire machine (core components extended to 2 years), with 24/7 remote diagnostics and engineer visits within 48 hours (domestic).
Environmentally conscious, our water-based ink has achieved EU REACH certification, and the equipment aligns with the ISO 14001 environmental management system standards.
Boasting CE certification, our top-quality machine incorporates key components like motors and sensors from esteemed imported brands, guaranteeing superior performance and reliability.
){kind=link}