Product Description
1. Paper feeding section:
Our cutting-edge servo pressure-free extended paper feeding front edge revolutionizes traditional methods. Ingeniously crafted, it eliminates the need for conventional paper guide rubber rollers and embossing roller pressure feedings. By employing advanced front-edge vacuum technology, cardboard is seamlessly transferred directly to the printing roller. The power input gear perfectly aligns with the vacuum paper guide wheel's outer circle, removing the need for constant pressure adjustments. This innovation maximizes auxiliary paper-feeding time and elegantly simplifies the entire adjustment process.
Featuring the distinguished French Martin front edge paper feeding structure, our paper feeding section boasts an ingenious table top tilting lifting mechanism. This ensures seamless operation, with the table top cleverly tilting-a lower front and higher back-minimizing paper jam risks. Perfectly tailored for single corrugated and curved cardboard, the snail-type suction blower of the Martin bellows delivers concentrated, robust suction. It masterfully handles high-strength and heavier cardboard, maintaining precision to prevent skewing during feeds. The innovative light-pressure bearing wheel frame design effortlessly adjusts the paper feeding table height, reducing load and enhancing bellows efficiency.
Our advanced pressure-free front edge paper feeding system triumphs over traditional methods, eliminating the risk of cardboard damage by avoiding paper guide rubber rollers. This protection ensures the cardboard's physical integrity, providing manufacturers with unparalleled flexibility in paper selection. By eliminating the paper guide roller mechanism, all cardboards are shielded from potential damage during transport, achieving an unmatched level of care and precision.
1. Machine clutch:
1) Our machine's clutch features an intuitive electric control system with a continuous alarm bell during operation, prioritizing operator safety at its peak.
2) It is equipped with a reliable pneumatic interlocking device, ensuring smooth and efficient operation.
3) The state-of-the-art main motor and fan utilize variable frequency motor technology paired with a variable frequency controller, championing energy efficiency. This system allows for smooth starts and features a robust motor start protection device, exemplifying cutting-edge engineering.
2. Front edge paper feeding system
1) Our system takes paper feeding to the next level with powerful suction-assistance. The fan's impressive 7.5KW power, with adjustable air volume, masterfully handles varying degrees of cardboard bending for seamless operation.
2) The system's rapid and potent paper lifting and dropping mechanisms are driven by efficient cylinders, ensuring swift and reliable performance.
3) Experience effortless operation with one-button electric adjustments for side, front, and rear baffles, streamlining the process.
4) Renowned for its durability, the Taiwan super-resistant front edge paper feeding wheel stands out for its exceptional wear-resistance.
5) Our versatile interval paper feeding device offers both continuous and interval feeding options, catering to specific operational needs.
6) A state-of-the-art seven-inch computer touch screen control displays production volume and manages counting alarms with ease and precision.
3. Automatic zeroing device
1) The electric and automatic zeroing feature of both the paper feeding and die-cutting units ensures unmatched precision.
2) Designed for general carton use, this automatic zeroing device reduces cardboard waste significantly by allowing adjustment with just two trial prints.
4. Dust removal device
1) Our innovative brush dust removal device efficiently cleanses the printed surface in the paper feeding part, elevating print quality to new heights.
2) The storage order impressively accommodates up to 999 entries, ensuring precise and efficient automatic alignment for superior performance.
3) Enjoy seamless functionality with one-key alignment and one-key slot size adjustments, adding convenience to precision.
2. Printing part: (optional 1-4 color printing)
1. Printing roller:
1) Meticulously crafted with precision, the outer diameter stands at 395mm, including a comprehensive plate diameter of 405mm, ensuring unmatched accuracy and durability.
2) The steel pipe's surface is a marvel of craftsmanship with a premium ground finish and superior hard chrome plating, ensuring unmatched strength and longevity.
3) Expertly implemented balance correction facilitates seamless and smooth operation, maximizing the machine's efficiency and performance.
4) Featuring a robust ratchet-fixed plate rolling shaft, this component ensures unparalleled stability and reliability during use, enhancing operational consistency.
5) The full plate hanging slot is expertly designed to accommodate 9mm hanging plate strips, providing exceptional versatility for various applications.
6) Advanced loading and unloading of printing plates are seamlessly managed with an electrically controlled foot switch, allowing effortless forward and reverse rotation.
2. Printing roller:
1) Precisely measured at 159mm, the outer diameter is crafted for optimal performance, ensuring your printing needs are met with excellence.
2) The steel pipe's surface integrity is maintained with a high-quality ground finish and hard chrome plating, promising durability and exceptional performance.
3) Balance correction ensures smooth operation, significantly enhancing the roller's efficiency and delivering consistent results.
4) The manually adjustable printing roller gap dial ranges from 0-12mm, offering precise control for customized printing outcomes.
3. Upper and lower rollers for paper feeding:
1) Standing tall at 99mm, the upper roller is constructed from thick-walled steel pipe, complete with a quick-adjust paper guide wheel for seamless operation.
2) The lower roller boasts a robust design with an outer diameter of 156mm, featuring surface grinding and hard chrome plating for enhanced durability and longevity.
3) Offers manual gap dial adjustment for the paper feeding roller, providing a precise range of 0-12mm for fine-tuned and impeccable paper management.
4. Steel anilox roller
1) Crafted with precision, the outer diameter is φ213, offering a choice of mesh numbers ranging from 180 to 260, catering to varied applications.
2) The steel tube features a ground surface with pressed mesh, enhanced by hard chrome plating for superior performance and durability.
3) With expertly implemented balance correction, the anilox roller ensures smooth operation, delivering uniform inking and consistent dot precision.
4) Innovatively equipped with a wedge overrunning clutch, the anilox roller guarantees even ink distribution and simplifies cleaning for enhanced operational efficiency.
5) Features manual anilox gap dial adjustment, allowing users to fine-tune operations effortlessly, achieving optimal printing results with ease.
5. Rubber roller:
1) The rubber roller, with a commanding outer diameter of φ200mm, is engineered to deliver effective ink transfer and superior printing quality.
2) The steel pipe surface is enveloped in wear-resistant rubber, meticulously balanced for enhanced durability and optimal performance.
3) Specially ground in the middle and high parts, the rubber roller excels in ink transfer efficiency, ensuring optimal output and consistent quality.
4) With rubber hardness ranging from 60-65 degrees, this component operates efficiently, contributing significantly to its durability and longevity.
5) Utilizes the Yunmo motor, renowned for its whisper-quiet operation, effectively reducing noise pollution and enhancing the working environment.
6. Phase adjustment mechanism:
1) Boasting a sophisticated planetary gear business structure, this mechanism offers reliable and smooth phase adjustments, enhancing operational precision.
2) Featuring an advanced electric digital 360-degree adjustment for the printing phase, adjustable during both operation and stopping, it provides unmatched control and flexibility.
3) Offers electric adjustment of the lateral position with a precise range of ±10mm, ensuring unrivaled accuracy and operational control.
7. Ink circulation
1) Experience a flawlessly steady ink supply with our pneumatic diaphragm pump, engineered for effortless operation and maintenance. Say goodbye to interruptions and hello to seamless, swift productivity.
2) Ensure impeccable ink quality with our meticulously designed ink filter, which effectively screens out impurities, maintaining the highest standards of clarity and vibrancy.
8. Printing phase fixing device:
1) Elevate control and stability in your operations with our integrated electromagnetic clutch brake device, crafted for superior performance.
2) Our advanced brake mechanism precisely halts machine movement when necessary, allowing for seamless phase adjustments while safeguarding the original gear position.
9. Oil supply device:
1) Our mechanical oil pump ensures a consistent and smooth oil circulation, providing a reliable supply that keeps your machine running like a well-oiled engine.
2) Enjoy flawless operation with our circulating oil supply system, meticulously designed to ensure uniform inking of gears and a perfectly balanced oil level at every stage.
Three-die cutting section
1. Die roller (lower roller)
1) With an outer diameter of φ360mm, excluding the die, our design offers unparalleled precision and durability for consistent high-performance results.
2) Forged from robust cast steel, its surface is expertly ground and plated with hard chrome, promising exceptional strength and longevity.
3) Our balanced adjustment feature ensures superior operational stability, facilitating a seamless and reliable workflow.
4) Precision-engineered with a screw hole spacing of 50mm x 50mm for die fixing, it guarantees secure and steadfast die placement.
5) Capable of accommodating a die height of 25.4mm, it meets the diverse needs of various operations with ease.
6) Expertly designed to accommodate die cutting thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, showcasing its versatile adaptability.
2. Rubber pad roller (upper roller)
1) Engineered for peak performance, the outer wall boasts a diameter of φ388.9mm, ensuring optimal results every time.
2) Constructed from durable cast steel with a ground surface and hard chrome plating, this roller promises enduring performance.
3) Our balanced adjustment feature enhances operational stability, delivering smooth and efficient processing.
4) With an electric adjustment system for the die roller gap, it optimizes precision and efficiency, elevating your production.
5) Featuring a pad thickness of 8mm with an outer diameter of φ404.9mm and a width of 250mm, it is built for durability and effective performance.
3. Transverse movement and repair device:
1) Our mechanical transverse movement of 40mm, coupled with a floating device and automatic die-cutting uniform scale, ensures even pad wear and extended service life.
2) Featuring an electric repair device, it significantly improves the pad reuse rate, allowing for 3-4 repairs and remarkable cost and waste reduction.
3) The pneumatic automatic separation device minimizes pad wear on the die-cutting roller, greatly extending its service life.
4. Plate-free fixture:
1) Experience rapid, interchangeable die-cutting with our multifunctional system, eliminating the need for conventional box templates.
2) Achieve the same efficiency as thin knife slotting, significantly cutting production costs and enhancing your output.
3) Thirteen servo motors enable the electrical adjustment of pre-pressure, pressure lines, and plate-free knife ring size. Enjoy effortless one-key slotting size adjustment by simply inputting cardboard dimensions, offering simplicity and unmatched convenience.
4. Transmission gear:
1. Built from 40Cr high-quality alloy steel, our transmission gear is tempered, ground, and nitrided, ensuring exceptional durability and unyielding strength for your operations.
2. Embrace the pinnacle of precision with our Advanced Four-Color High-Speed Ink Printing Machine, boasting an exceptional six-level precision engineering. Revel in the harmony of smooth operations coupled with impressively low noise levels. Built to last, its remarkable hardness of HRC55-60 ensures extended longevity and minimal wear, skillfully maintaining the integrity of print color accuracy throughout its lifetime.
3. Experience innovation in connectivity with our keyless connection technology, linking all transmission parts seamlessly. This cutting-edge system, featuring the expansion sleeve, eradicates any connection gaps, making it an ideal solution for sustained, high-velocity operations with substantial torque demands.
5. Oil Supply Device Overview:
1) Our machine is enhanced with a state-of-the-art mechanical oil pump, designed for exceptional efficiency in oil supply cycling. This advancement significantly boosts the overall performance of the machinery, ensuring seamless operations.
2) The system features a sophisticated circulation oil supply mechanism, guaranteeing consistent and uniform lubrication of gears. This innovative approach maintains balanced oil levels across all groups, thereby enhancing the machinery's reliability and stability.
3) Incorporating a closed spray lubrication system, the machine achieves superior lubrication standards. This ensures impeccable transmission accuracy, significantly prolonging the machine's operational life and elevating its performance to new heights.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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