Product Description
1. Paper Feeding Section:
Dive into a realm of advanced technology with our state-of-the-art servo pressure-free extended paper feeding front edge. This groundbreaking design completely removes the need for conventional paper guide rubber rollers and embossing rollers, allowing cardboard to glide effortlessly toward the printing roller through the impeccable front edge vacuum technology. The seamless alignment is achieved through the synchronized power input gear perfectly matching the vacuum paper guide wheel's outer circle. This innovative approach not only simplifies operations but also extends auxiliary paper feeding time, ensuring smooth adjustments and optimal performance for every task.
Our paper feeding section showcases the renowned French Martin front edge paper feeding structure that elevates functionality with an ergonomic tilting tabletop designed for seamless paper feeding. Ingeniously crafted with a low front and high back, this configuration minimizes paper jams and cardboard damage, making it ideal for both single and curved corrugated cardboard. The Martin bellows' snail-type suction blower delivers unmatched concentrated power, excelling in handling high-strength and heavy cardboards, guaranteeing pristine alignment. Our light-pressure bearing wheel frame design supports towering cardboard stacks, reducing weight load and enhancing the efficiency of bellows speed.
Embrace the revolutionary pressure-free front edge paper feeding system that effectively resolves cardboard damage issues caused by traditional paper guide rubber rollers. This innovation virtually guarantees up to 100% preservation of the cardboard's physical qualities, providing carton manufacturers an expansive array of paper choices. By eliminating the conventional roller mechanism, it protects all cardboards during transportation, achieving superior results that other systems simply cannot match.
1. Machine Clutch:
1) Prioritizing safety with our electric control machine clutch, it features an unwavering alarm bell that rings continuously during movement, ensuring that operator security is always upheld and never compromised.
2) Pneumatic Interlocking Device:
3) Our main motor and fan integrate cutting-edge variable frequency motors and controllers, optimizing energy efficiency while ensuring smooth starts. With a built-in motor start protection device, reliability is consistently upheld.
2. Front Edge Paper Feeding System:
1) Designed with suction-assisted paper feeding, the system features an adjustable 7.5KW fan that calibrates air volume to adapt to cardboard bends, ensuring seamless operations.
2) Employing powerful cylinder-driven mechanisms for paper lifting and dropping, the system guarantees rapid and efficient handling.
3) Benefit from the ease of one-button electric adjustments for side, front, and rear baffles, augmenting user convenience.
4) Furnished with Taiwan's ultra-durable front edge paper feeding wheel, it promises exceptional durability and wear resistance.
5) Opt for continuous or interval paper feeding with our adaptable interval paper feeding device, customized to meet your specific requirements.
6) The intuitive seven-inch computer touch screen control provides real-time production volume display and counting alerts, significantly boosting operational efficiency.
3. Automatic Zeroing Device:
1) Equipped with electric and automatic zeroing, both the paper feeding and die-cutting units ensure unparalleled precision and simplicity.
2) Tailored for general carton applications, our automatic zeroing device offers two trial prints that ensure exact positioning, markedly reducing cardboard waste.
4. Dust Removal Device:
1) Our brush dust removal device, integral to the paper feeding section, proficiently eradicates impurities from the cardboard's printed surface, elevating print quality to new heights.
2) With an impressive storage order capacity of up to 999, our system guarantees accurate and efficient automatic alignment.
3) Enjoy the effortless simplicity of one-key alignment and slot size adjustment, enhancing ease of use and operational fluidity.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) This precision-engineered roller features an outer diameter of 395mm, and when including the plate's outer diameter, extends to 405mm to deliver optimal functionality.
2) Showcasing a masterful finish, the meticulously ground surface of the steel pipe is enveloped in a robust layer of hard chrome plating, ensuring superior longevity and resistance to wear and tear.
3) Our renowned balance correction expertise ensures that your operations run flawlessly, maintaining seamless and reliable performance every single time.
4) The ratchet fixed plate rolling shaft is ingeniously designed for superior stability and precision, enhancing the quality and accuracy of your operations.
5) This machinery features an all-encompassing full plate hanging slot, meticulously crafted for compatibility with 9mm hanging plate strips, offering unparalleled versatility and user-friendly operation.
6) Experience the effortless loading and unloading of printing plates with our electrically controlled foot switch, designed for smooth and seamless forward and reverse rotation, simplifying your workflow.
2. Printing roller:
1) This component showcases a precision-engineered outer diameter of 159mm, symbolizing the pinnacle of design excellence and operational functionality.
2) The surface of the steel pipe is masterfully ground and enveloped in hard chrome plating, embodying both exceptional durability and a lustrous finish.
3) Our expertise in balance correction shines through, enabling smooth, uninterrupted operation to achieve outstanding results with every use.
4) The printing roller's gap dial offers manual adjustment, providing a flexible adjustment range of 0-12mm, allowing for precision printing tailored to your specific needs.
3. Upper and lower rollers for paper feeding:
1) The upper roller, with an outer diameter of 99mm, is expertly crafted from thick-walled steel pipe, featuring a quick-adjustment paper guide wheel for effortless paper handling.
2) The lower roller, with a robust outer diameter of 156mm, is constructed from thick-walled steel pipe, boasting a meticulously ground surface and hard chrome plating for unparalleled durability and performance.
3) Enjoy the convenience of manual adjustment with the paper feeding roller's gap dial, offering a precise adjustment range of 0-12mm.
4. Steel anilox roller
1) This roller features an impressive outer diameter of φ213, with mesh numbers available in 180, 200, 220, 240, and 260, providing customizable performance to meet your specific requirements.
2) The surface of the steel tube is expertly ground, with the mesh precisely pressed, then re-ground and hard chrome plated, ensuring exceptional inking performance.
3) Balance correction guarantees smooth, consistently uniform inking, resulting in premium printing quality with every use.
4) The anilox roller is equipped with a wedge overrunning clutch, ingeniously designed to evenly distribute and clean ink with remarkable efficiency.
5) Enjoy precise control over the inking process with manual adjustment of the anilox gap dial.
5. Rubber roller:
1) The rubber roller, with an optimized outer diameter of φ200mm, is meticulously designed for efficient and effective ink transfer.
2) The roller's steel pipe is expertly wrapped in wear-resistant rubber and meticulously balanced, ensuring maximum durability for long-lasting performance.
3) With specialized grinding in the central and elevated areas, this roller guarantees superior ink transfer, delivering outstanding printing results every time.
4) The hardness of the rubber is precisely calibrated between 60-65 degrees, ensuring optimal resilience, performance, and longevity.
5) The Yunmo motor features an advanced silent motor, providing a serene and efficient operational experience.
6. Phase adjustment mechanism:
1) This mechanism boasts a sophisticated planetary gear business structure, delivering exceptional precision in operational control.
2) The printing phase adjustment is electrically controlled with a comprehensive 360-degree digital interface, allowing precise adjustments both during operation and when halted.
3) Electric lateral position adjustment is available, offering a finely tuned range of ±10mm for precise and accurate alignment.
7. Ink circulation:
1) Featuring a state-of-the-art pneumatic diaphragm pump, this ink circulation mechanism ensures a stable ink supply and effortless maintenance.
2) An integrated ink filter efficiently removes impurities, ensuring pristine ink quality for optimal printing results.
8. Printing Phase Fixing Device:
1) Integral to our cutting-edge machinery, this device features an electromagnetic clutch brake, crafted for unparalleled precision and control during every operational moment.
2) With unrivaled reliability, the brake mechanism securely locks the machine in place, preserving the original gear position when phase adjustments are required, ensuring seamless transitions.
9. Oil Supply Device:
1) Harnessing the power of a mechanical oil pump, it guarantees a steady, consistent supply of oil, facilitating uninterrupted machine performance and longevity.
2) This advanced circulating oil supply system meticulously maintains even inking of gears and balances oil levels across every group, maximizing operational efficiency and output.
Three-Die Cutting Section
1. Die Roller (Lower Roller)
1) Showcasing a remarkable outer diameter of φ360mm (excluding die), this precision-engineered component is a cornerstone of optimal performance and excellence.
2) Expertly crafted from durable cast steel, its surface receives meticulous grinding and is reinforced with hard chrome plating to ensure lasting resilience and strength.
3) Designed for expert balance, this feature significantly enhances stability during operations, consistently delivering superior results.
4) Strategically spaced at 50mm*50mm intervals, the precisely aligned die fixing screw holes simplify operations and installations with ease.
5) Accommodates a versatile die height of 25.4mm, adapting seamlessly to a range of applications and demands.
6) Capable of effortlessly die cutting thicknesses of 16mm for three-layer boards and between 13mm-15mm for five-layer boards, catering to diverse operational needs.
2. Rubber Pad Roller (Upper Roller)
1) The robust outer wall, with dimensions of φ388.9mm, provides steadfast support and precision engineering in every function.
2) Constructed from premium cast steel, with a meticulously ground surface and fortified with hard chrome plating, this component promises unparalleled longevity and reliability.
3) Calibrated for perfect balance, these adjustments ensure unmatched stability, delivering consistently reliable operations across the board.
4) Featuring electric gap adjustment with the die roller, it offers precision control and efficiency that redefine operational excellence.
5) The pad's thickness is meticulously crafted at a precise 8mm, and the outer diameter of φ404.9mm along with a width of 250mm ensures comprehensive coverage and performance.
3. Transverse Movement and Repair Device:
1) The mechanical transverse movement of 40mm, combined with an advanced floating device, allows for automatic line speed compensation, ensuring uniform pad wear and extending service life to unprecedented lengths.
2) A state-of-the-art electric repair device enhances the reuse rate of pads significantly, enabling each to be repaired 3-4 times and maximizing operational efficiency.
3) The innovative pneumatic automatic separation device of the die-cutting roller greatly reduces pad wear, remarkably extending its service life.
4. Plate-Free Fixture:
1) This multifunctional fixture allows for swift die-cutting interchange without the requirement for templates for standard boxes, streamlining the production process exponentially.
2) Delivering results akin to thin knife slotting, it significantly reduces production costs while maintaining excellent quality.
3) Equipped with 13 precision servo motors, it enables electronic adjustments of pre-pressure, pressure lines, and plate-free knife ring sizes. With a simple input of the cardboard's dimensions, it allows one-key slotting size adjustments, emphasizing user-friendliness and convenience.
4. Transmission Gear:
1. Crafted from 40Cr high-quality alloy steel, this transmission gear undergoes tempering, grinding, and nitriding for superior strength and unparalleled durability.
2. Engineered for six-level precision, this gear operates with sublime smoothness and quietness, featuring a hardness range of HRC55-60. It delivers long-lasting, low-wear performance that maintains the vibrancy and accuracy of printing color over extensive use.
3. Experience the future of seamless high-speed operations with our groundbreaking design! By integrating a state-of-the-art keyless connection (expansion sleeve) between all transmission parts, such as shafts and gears, we've eliminated connection gaps. This innovation ensures unwavering performance even under large torque conditions, promising reliability and efficiency like never before.
5. Advanced Oil Supply Device:
1) Our system is equipped with a robust mechanical oil pump, delivering a dependable oil supply cycle that ensures uninterrupted, smooth operation, highlighting our commitment to excellence and reliability.
2) Featuring a cutting-edge circulation oil supply mechanism, this design maintains uniform gear lubrication and stable oil levels across all components. Our approach not only enhances longevity but also maximizes operational efficiency, setting new standards in machinery performance.
3) Utilizing an innovative closed spray lubrication system, we guarantee precise transmission accuracy and significantly extend the machinery's lifespan. This advanced method safeguards your investment and optimizes productivity, ensuring sustained operational success.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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