| Customization: | Available |
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| After-sales Service: | / |
| Warranty: | The Whole Device Has a 12-Month Free Warranty. |
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Introducing the marvel of our two-color chain-type water-based ink printer, designed to revolutionize your printing experience with unparalleled precision and efficiency.
I. Core functions and technical advantages
1. Two-color high-precision printing system
Dual-group independent printing unit: This innovative system boasts two independent water-based ink printing modules, enabling the simultaneous output of two colors (like primary + secondary or special color + pattern). It facilitates the one-time molding of intricate graphics with seamless precision.
FLEXO flexographic printing technology: Utilizing a water-based anilox roller ink supply system paired with a high-precision ceramic anilox roller (300-600LPI), this technology ensures even ink distribution and sharp clarity up to 1200dpi. Text can be rendered as small as 1.5mm with dot reproduction accuracy of ±0.1mm, making it perfect for detailed designs.
360° phase electric fine-tuning: Enjoy the flexibility of adjusting the printing wheel 20mm in either direction, with 360° electric phase inch fine-tuning that achieves color registration accuracy of ±0.8mm. This feature is ideal for meeting the demands of high-precision packaging.
2. Chain drive system
Roller chain drive structure: Featuring a high-strength roller chain (ISO 606 standard) with transmission efficiency beyond 98%, it handles prolonged high-load operations effortlessly while accommodating variable speeds from 10 to 70 m/min.
Circulating lubrication oil supply system: The integrated automatic circulating lubrication in the gearbox reduces operating noise to below 75dB and extends gear life by over 30%, ensuring consistent color registration stability.
Automatic chain tension compensation: This system, equipped with tension sensors and a servo motor linkage, monitors chain tightness in real-time and makes automatic adjustments, preventing printing deviations caused by chain elongation.
3. Environmentally friendly water-based ink printing technology
Water-based ink compatibility: Designed to support water-soluble FLEXO ink compliant with EU REACH regulations, it boasts VOC emissions under 100ppm and no irritating odors, making it ideal for sensitive packaging in food and medicine industries.
Ink automatic circulation system: To prevent ink from drying when the machine stops, the rubber wheel idles automatically. A pneumatic diaphragm pump supplies ink with a dedicated motor, ensuring zero ink waste and fast color changes in under 5 minutes.
Hot air drying system: With an integrated three-stage hot air drying module (temperature adjustable from 50-120ºC), it delivers drying speeds up to 30 m/min, catering to the drying requirements of diverse materials such as film and paper.
2. Key technical parameters
Item Parameter range Advantages
Printing width 1400-2000mm (optional customization): Perfectly suited for three-, five-, and seven-layer corrugated cardboard as well as wide-width films.
Applicable materials: Compatible with cardboard (150-600gsm), corrugated paper (1.5-11mm), plastic film (PE/PET), and aluminum foil, supporting a versatile range of packaging substrates.
Mechanical speed 10-70 meters/minute (stepless speed regulation): Facilitates precise low-speed debugging and highly efficient high-speed production.
Color registration accuracy ±0.8mm: Boasting industry-leading precision, it meets the demands of intricate pattern printing effortlessly.
Power supply power 380V/50Hz, total power 25-40kW: An energy-saving marvel, it consumes 15% less power compared to conventional equipment.
Dimensions 8-12 meters (length) × 2.5 meters (width) × 2.8 meters (height): Thanks to its modular design, it offers easy setup and maintenance in workshop environments.
3. Intelligent and humanized design
1. Automatic control system
Seamless PLC + Touch Screen Operation: Experience unrivaled precision with the integration of the advanced Siemens PLC controller and a vibrant 10.4-inch color touch screen. This cutting-edge interface not only supports effortless parameter presetting but also offers comprehensive fault diagnostics and meticulous production data analysis, including insights on output, energy consumption, and downtime.
Optional Remote Monitoring Excellence: Elevate your operational efficiency with our state-of-the-art Industrial Internet of Things (IIoT) module. This optional feature empowers you to remotely supervise equipment status, receive proactive early-warning notifications, and perform seamless OTA firmware upgrades, thereby significantly enhancing operation and maintenance outcomes.
2. Rapid Plate Change and Effortless Maintenance
Innovative Track Sliding Printing Unit: The printing unit redefines efficiency with its pneumatic locking combined with an electric opening and closing structure. Enjoy a swift plate change time of under 10 minutes. The anilox roller replacement is sleek and continuous, eliminating the necessity to halt the machine, ensuring uninterrupted productivity.
Modular Design for Wear Parts: Our design incorporates standardized interfaces for key consumables such as the anilox roller, rubber roller, and scraper, making replacements a breeze. Coupled with the remarkable lifespan of over 8000 hours for essential components like chains and gears, maintenance becomes minimal yet highly effective.
3. Uncompromised Safety Protection
Comprehensive Safety with Fully Enclosed Protective Cover: Engineered with grating sensors and emergency stop buttons, this feature ensures impeccable human-machine isolation. An anti-winding shield fortifies the transmission parts, adhering to CE safety standards, providing peace of mind with enhanced protection.
Precision Ink Leakage Detection: Our integrated liquid level sensor and sophisticated ink leakage alarm system offer real-time surveillance of the ink tank and pipeline status, effectively preventing potential pollution incidents and safeguarding your operational environment.
IV. Versatile Application Fields and Exemplary Cases
1. Core Application Scenarios
Advanced Packaging Printing: Master the art of graphic printing across cartons, paper boxes, and diverse flexible packaging bags, including those used for food and medicine, ensuring top-tier quality and efficiency.
Precision Labels and Logos: Excel in two-color overprinting for industrial labels, logistics labels, and highly secure anti-counterfeiting labels, delivering unmatched clarity and accuracy.
Special Material Mastery: Achieve high-precision printing of sophisticated materials such as aluminum foil, synthetic leather, and composite materials with unparalleled finesse.
2. Industry Exemplars
Innovative Food Packaging: A leading dairy enterprise leverages this machine's capabilities for milk carton printing, achieving a remarkable 40% surge in annual production capacity, with water-based ink conforming to stringent FDA food contact standards.
State-of-the-Art Medical Labels: A pioneering pharmaceutical company employs our superior two-color printing to synchronize the output of drug batch numbers and anti-counterfeiting codes, attaining color precision that aligns with GMP certification benchmarks.
V. Comprehensive After-Sales Service and Prestigious Certification
1. Robust Service System
Unmatched Warranty Coverage: Enjoy peace of mind with a 1-year comprehensive machine warranty, extending to 2 years for core components, paired with lifetime maintenance for sustained reliability.
Dedicated Technical Support: Benefit from round-the-clock, 7×24 hours remote diagnosis, ensuring swift resolution of any technical concerns.
Empowering Training Service: Avail complimentary operation training, detailed process guidance, and a no-cost ink debugging manual to optimize your operational proficiency.
2. Prestigious Certification and Qualification
Environmental Excellence: Our water-based ink proudly holds the EU REACH certification, and our equipment aligns with the ISO 14001 environmental management standards, underscoring our commitment to sustainability.
Quality Assurance: Having secured CE certification, our equipment incorporates key components such as motors and sensors from esteemed imported brands, ensuring superior quality and performance.
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