Product Description
1. Paper Feeding Section:
Discover unparalleled innovation with our advanced servo pressure-free paper feeding system. This state-of-the-art design eliminates traditional rubber and embossing rollers, enabling seamless cardboard transition to the printing roller through cutting-edge front edge vacuum technology. Perfectly synchronized power input gears ensure flawless alignment with the vacuum paper guide wheel, simplifying operations and extending auxiliary feeding time. Enjoy hassle-free adjustments and superior performance like never before.
Our paper feeding section features the prestigious French Martin front edge paper feeding structure. The ingeniously designed tilting tabletop elegantly lifts to streamline paper feeding, minimizing paper jams and damage. Perfectly suited for both single and curved corrugated cardboard, the Martin bellows' snail-type suction blower channels concentrated power for high-strength and heavy cardboards, ensuring impeccable alignment. The light-pressure bearing wheel frame diminishes weight load, enhancing speed efficiency for towering cardboard stacks.
The groundbreaking pressure-free front edge paper feeding system addresses common challenges, such as cardboard damage from traditional rubber rollers. This innovation ensures virtually total preservation of cardboard properties, providing carton manufacturers with broader paper selection freedom. Eliminating outdated roller mechanisms, it protects all cardboards in transit, achieving previously unattainable results.
1. Machine Clutch:
1) Safety is our utmost priority with the electric control machine clutch, featuring a continuous alarm bell during movement to ensure operator security is uncompromised.
2) Pneumatic Interlocking Device:
3) Our state-of-the-art main motor and fan incorporate advanced variable frequency motors and controllers, optimizing energy efficiency and enabling smooth startups. With a motor start protection device, reliability is assured.
2. Front Edge Paper Feeding System:
1) Enjoy seamless operations with our suction-assisted paper feeding system, equipped with an adjustable 7.5KW fan to adapt air volume based on cardboard curvature.
2) The cylinder-driven paper lifting and dropping mechanism ensures rapid and efficient handling, boosting productivity.
3) Experience ultimate convenience with our one-button electric adjustments for side, front, and rear baffles, streamlining operations.
4) Boasting Taiwan's ultra-durable front edge paper feeding wheel, our system offers unmatched durability and wear resistance.
5) Our versatile interval paper feeding device allows a choice between continuous or interval feedings, catering to your specific needs.
6) Featuring an intuitive seven-inch computer touch screen control, our system displays production volume and counting alerts, significantly enhancing operational efficiency.
3. Automatic Zeroing Device:
1) Both paper feeding and die-cutting units integrate electric and automatic zeroing, ensuring precision and ease for every operation.
2) Designed for general carton applications, our automatic zeroing device offers two trial prints for exact positioning, significantly reducing cardboard waste and enhancing efficiency.
4. Dust Removal Device:
1) Our brush dust removal device, situated in the paper feeding section, effectively cleans impurities from the cardboard's printed surface, elevating print quality to new heights.
2) Our system, with a storage order capacity of up to 999, guarantees accurate and efficient automatic alignment.
3) Simplify operations with our one-key alignment and slot size adjustment, enhancing user convenience and operational ease.
2. Printing Part: (Optional 1-4 Color Printing)
1. Printing Roller:
1) The expertly crafted outer diameter of this component measures 395mm, with the plate's addition extending it to 405mm, ensuring optimal functionality and precision.
2) With a masterful finish, the meticulously ground steel pipe surface is encased in hard chrome plating, ensuring superior longevity and exceptional resistance to wear.
3) Experience flawless and continuous operation with our expertly implemented balance correction, ensuring your machine runs seamlessly at all times.
4) The incorporation of a ratchet fixed plate rolling shaft elevates stability and precision, enhancing operational efficiency.
5) Discover unmatched versatility and convenience with our full plate hanging slot, meticulously designed for 9mm hanging plate strips.
6) Loading and unloading printing plates has never been easier, thanks to our electrically controlled foot switch, which enables effortless forward and reverse rotation.
2. Printing Roller:
1) Our component features a precisely engineered outer diameter of 159mm, showcasing impeccable design and functionality.
2) With a surface finely ground and encased in hard chrome plating, the steel pipe exudes durability and sophistication.
3) Enjoy smooth and consistent operation with our adept balance correction, delivering exceptional printing results.
4) The manual adjustment of the printing roller's gap dial offers a versatile range of 0-12mm, perfect for precision printing.
3. Upper and Lower Rollers for Paper Feeding:
1) The upper roller, with a robust 99mm outer diameter, crafted from thick-walled steel pipe, features a quick-adjustment paper guide wheel for impeccable paper handling.
2) The lower roller, boasting a 156mm outer diameter, is made from thick-walled steel pipe, with a meticulously ground surface and hard chrome plating for peak durability and performance.
3) Manual adjustment of the paper feeding roller's gap dial allows for precise customization within a range of 0-12mm.
4. Steel Anilox Roller
1) This roller, with an impressive φ213 outer diameter, offers mesh numbers from 180 to 260, allowing for tailored performance enhancements.
2) The steel tube's surface is expertly ground, with the mesh precisely pressed, followed by additional grinding and hard chrome plating, ensuring superior inking performance.
3) Our balance correction promises smooth, uniform inking, consistently producing premium-quality dots for outstanding printing.
4) The anilox roller's wedge overrunning clutch is designed to effectively distribute and clean ink, maintaining even coverage.
5) Manual adjustment of the anilox gap dial facilitates precise control over the intricacies of the inking process.
5. Rubber Roller:
1) The rubber roller features an optimized φ200mm outer diameter, ensuring efficient and effective ink transfer.
2) Wrapped in wear-resistant rubber and expertly balanced, the roller's steel pipe promises unparalleled durability.
3) Specialized grinding in the middle and high areas guarantees superior ink transfer, delivering outstanding print quality.
4) With rubber hardness meticulously measured between 60-65 degrees, you can expect optimal resilience and unmatched performance.
5) The Yunmo motor, boasting a silent motor, assures quiet and efficient operation, enhancing user experience.
6. Phase Adjustment Mechanism:
1) Featuring an advanced planetary gear business structure, this mechanism ensures precise and controlled operation.
2) Our state-of-the-art 360-degree digital interface allows for convenient electric adjustment of the printing phase, both during operation and when paused.
3) Enjoy precise alignment with our electric lateral position adjustment, offering a fine-tuning range of ±10mm.
7. Ink Circulation
1) With a reliable pneumatic diaphragm pump, this mechanism guarantees a stable ink supply and hassle-free maintenance.
2) The inclusion of an ink filter efficiently removes impurities, assuring pristine ink quality for superior prints.
8. Printing Phase Fixing Device:
1) This cutting-edge device boasts an integrated electromagnetic clutch brake that ensures impeccable precision control throughout its operation, allowing for seamless functionality and accuracy.
2) When adjustments in phase are necessary, the sophisticated brake mechanism reliably secures the machine, preserving the original gear positioning with unparalleled dependability and stability.
9. Oil supply device:
1) The mechanical oil pump is the heart of the system, delivering a constant and steady flow of oil that guarantees uninterrupted and flawless machine operation.
2) With a state-of-the-art circulating oil supply system, it ensures that gears are evenly inked, and oil levels are perfectly balanced across all groups, resulting in optimized performance and efficiency.
Three-die cutting section
1. Die roller (lower roller)
1) Featuring an impressive outer diameter of φ360mm (excluding die), this finely engineered component delivers superior performance and precision.
2) Crafted from durable cast steel, its surface is meticulously ground and protected with a hard chrome plating, ensuring long-lasting durability and resistance.
3) Skillfully balanced for easy adjustment, this feature significantly enhances operational stability, promising consistent and reliable results.
4) The precisely spaced die fixing screw holes, set at 50mm*50mm intervals, facilitate effortless operation and swift setup.
5) Designed to accommodate a die height up to 25.4mm, this component offers remarkable versatility for various applications.
6) Capable of efficiently cutting through thicknesses of 16mm for three-layer boards and 13mm-15mm for five-layer boards, it adapts seamlessly to a variety of needs and demands.
2. Rubber pad roller (upper roller)
1) With an outer wall measuring φ388.9mm, this roller provides robust support and precise performance, setting a new standard in durability.
2) Constructed from premium cast steel, its ground surface and hard chrome plating guarantee extended lifespan and unmatched reliability.
3) Designed with balanced adjustments, it enhances the stability of operations, ensuring consistent and reliable results with every use.
4) Equipped with an electric gap adjustment feature alongside the die roller, it offers precision control and heightened efficiency, enhancing overall performance.
5) The pad is meticulously crafted with a thickness of 8mm, an outer diameter of φ404.9mm, and a width of 250mm, ensuring comprehensive coverage and protection.
3. Transverse movement and repair device:
1) The innovative mechanical transverse movement of 40mm, combined with a floating device, ensures automatic line speed compensation, delivering uniform die-cutting pad wear and maximizing service life.
2) The electric repair device enhances efficiency by significantly increasing the reuse rate of pads, allowing for 3-4 repairs per pad, driving down costs and boosting productivity.
3) The pneumatic automatic separation device for the die-cutting roller effectively reduces pad wear, remarkably extending the service life of each pad.
4. Plate-free fixture:
1) This versatile fixture supports rapid die-cutting exchanges without requiring templates for standard boxes, thereby streamlining the entire process and improving efficiency.
2) Delivers results comparable to thin knife slotting while substantially reducing production costs, offering exceptional value and performance.
3) Featuring 13 servo motors, this advanced technology enables precise electronic adjustments of pre-pressure, pressure line, and plate-free knife ring size through a knife line separation structure. Simply input the cardboard's dimensions to achieve one-key slotting size adjustments, enhancing ease of use and convenience.
4. Transmission gear:
1. Constructed from 40Cr high-quality alloy steel, this gear undergoes a rigorous process of tempering, grinding, and nitriding, offering unmatched strength and durability.
2. Engineered with six-level precision, this component operates with smooth, quiet efficiency, featuring a hardness range of HRC55-60 for long-lasting, low-wear performance that ensures sustained printing color accuracy.
3. By integrating a keyless connection using an expansion sleeve between all transmission components, specifically at the critical shaft and gear junctions, this groundbreaking design eliminates connection gaps. This innovation ensures seamless, high-speed operation even under substantial torque conditions, revolutionizing efficiency and performance in every use.
5. Oil Supply Device Overview:
1) Equipped with a state-of-the-art mechanical oil pump, the system delivers a consistent and reliable oil supply cycle. This ensures uninterrupted, smooth operation, significantly enhancing the machinery's performance.
2) The advanced circulation oil supply mechanism provides consistent lubrication for all gears, maintaining evenly distributed oil levels across all components. This results in improved longevity and operational efficiency of the machinery.
3) Utilizing a cutting-edge closed spray lubrication system, this method not only ensures precise transmission accuracy but also significantly extends the machinery's lifespan, offering unparalleled durability and reliability.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
){kind=link}