Product Description
1. Paper feeding section:
Introducing a pioneering innovation in paper feeding: The servo-driven, pressure-free extended paper feeding system boasts an advanced design that eliminates the need for traditional paper guide rubber rollers and embossing rollers. Through the front edge vacuum mechanism, cardboard is effortlessly transferred directly to the printing roller. This ingenious system aligns the power input gear of the paper feeding section's intermittent divider with the vacuum paper guide wheel's circumference, ensuring seamless operation. With the elimination of roller pressure adjustments, auxiliary paper feeding time is maximized, simplifying the adjustment process remarkably.
Our paper feeding section features the highly regarded French Martin front edge paper feeding structure. The innovative tilting tabletop elevates during the feeding process, ensuring a low front and high back, significantly mitigating the risk of paper jams and damage. This approach is exceptionally suitable for single corrugated and curved cardboard. The Martin bellows integrates a snail-type suction blower, delivering concentrated power, ideal for high-strength and heavier cardboard. A light-pressure bearing wheel frame facilitates seamless lifting and lowering of the feeding table, reducing weight load and enhancing speed efficiency in the pressure-free section.
Experience the revolutionary pressure-free front edge paper feeding system that addresses the traditional challenges of cardboard damage by paper guide rubber rollers. This innovation ensures near-perfect maintenance of cardboard's physical integrity, offering carton manufacturers unparalleled flexibility in paper selection. By removing the paper guide rubber roller mechanism, all cardboard is preserved from transport damage, achieving an industry milestone that competitive systems cannot match.
1. Machine clutch:
1) Safety is paramount with our electric control machine clutch. An alarm bell audibly signals during operation, providing continuous assurance for operators.
2) Pneumatic interlocking device
3) Enjoy the efficiency of our main motor and fan, both equipped with variable frequency motors and controllers. This setup is not only energy-saving but also guarantees a smooth start, complete with motor start protection for superior performance.
2. Front edge paper feeding system
1) Achieve perfection in paper feeding with our suction-assisted system. The 7.5KW fan allows adjustable air volume tailored to the cardboard's bend, ensuring flawless paper feeding.
2) Experience swift and robust operation with cylinder-driven paper lifting and dropping mechanisms.
3) Effortlessly adjust the side, front, and rear baffles with the convenience of one-button electric controls.
4) Our Taiwan super-resistant front edge paper feeding wheel offers unmatched durability and wear resistance.
5) Choose your preferred paper feeding style with our interval device: opt for continuous or interval feeding based on your workflow requirements.
6) Stay informed with our seven-inch computer touch screen control, displaying production volumes and counting alarms for efficient management.
3. Automatic zeroing device
1) Embrace automation with electric and automatic zeroing for both paper feeding and die-cutting units.
2) Optimize production with the automatic zeroing device for general cartons. Achieve precise positioning with just two trial prints, significantly reducing cardboard waste.
4. Dust removal device
1) Elevate your printing quality with our brush dust removal device, expertly clearing impurities from the cardboard's printed surface.
2) Achieve exceptional efficiency with a storage capacity of up to 999 orders, ensuring accurate and effective automatic alignment.
3) Simplify operations with one-key alignment and easy slot size adjustments.
2. Printing part: (optional 1-4 color printing)
1. Printing Roller: Discover the strength and precision of our meticulously engineered printing roller.
1) Featuring an impressive outer diameter of 395mm, extending to 405mm with the plate, it offers robust performance.
2) The steel pipe surface is expertly ground and coated with hard chrome plating, ensuring durability.
3) Precision balance correction guarantees smooth, vibration-free operation, enhancing print quality.
4) Equipped with a ratchet fixed plate rolling shaft for secure and consistent performance.
5) Designed with a full plate hanging slot, it accommodates 9mm hanging plate strips for versatility.
6) Effortless loading and unloading of printing plates with an electrically controlled foot switch for seamless forward and reverse rotation.
2. Printing Roller: Experience the unmatched reliability of our secondary printing roller.
1) Compact with an outer diameter of 159mm, yet delivering steadfast results.
2) Similar to the primary, its surface is expertly ground and fortified with hard chrome plating.
3) Balance correction ensures smooth operation and consistently high-quality prints.
4) The manual gap dial adjustment of the printing roller ranges from 0-12mm for precision tuning.
3. Upper and Lower Rollers for Paper Feeding: Precision in paper handling is redefined with these rollers.
1) The upper roller boasts a 99mm outer diameter, crafted from thick-walled steel with a quick-adjustment paper guide wheel for efficient alignment.
2) The lower roller, with a 156mm diameter, matches its partner in thickness, surface grinding, and hard chrome plating for durability.
3) Manual gap dial adjustment for the paper feeding roller ranges from 0-12mm, offering precise control.
4. Steel Anilox Roller: Elevate your printing with our precision Anilox roller designed for uniform ink distribution.
1) With an outer diameter of φ213, it offers a choice of mesh numbers (180, 200, 220, 240, 260) to suit your printing needs.
2) The steel tube surface, finely ground, and hard chrome plated, ensures excellent durability and performance.
3) Balance correction ensures smooth operation, with consistent dots and even inking across prints.
4) Equipped with a wedge overrunning clutch, this roller evenly distributes ink while simplifying cleaning.
5) Manual adjustment of the anilox gap dial ensures precise inking control.
5. Rubber Roller: Our rubber roller delivers exceptional ink transfer with unparalleled durability.
1) It showcases a robust diameter of φ200mm, engineered for high-performance.
2) The steel pipe surface is wrapped in wear-resistant rubber and meticulously balanced for top-tier efficiency.
3) Special grinding on middle and high parts enhances ink transfer effectiveness, ensuring sharp, vibrant prints.
4) The roller's rubber hardness is optimized at 60-65 degrees for ideal performance.
5) The Yunmo motor, featuring silent operation, ensures a serene printing environment.
6. Phase Adjustment Mechanism: Achieve perfection with our advanced phase adjustment system.
1) A planetary gear business structure underpins smooth and precise phase adjustments.
2) The electric digital system allows 360-degree printing phase adjustments, operable even during stops.
3) Offers electric lateral position adjustments over a distance of ±10mm for refined alignment.
7. Ink Circulation: Maintain pristine ink flow with our efficient ink circulation system.
1) A pneumatic diaphragm pump supplies stable ink flow, making operation and maintenance a breeze.
2) Equipped with an ink filter to effectively remove impurities, ensuring only the purest ink is used.
8. Printing Phase Fixing Device: Anchor your printing phase with precision using our fixing device.
1) The electromagnetic clutch brake device ensures secure phase fixation during operations.
2) While adjusting phases, the brake mechanism maintains the machine's original gear position for consistent results.
9. Oil Supply Device: Our oil supply system guarantees smooth, efficient lubrication for optimal performance.
1) A mechanical oil pump circulates oil supply effectively, ensuring seamless operation and longevity.
2) Experience unparalleled performance with our ingenious circulating oil supply system, ensuring that every gear is consistently and uniformly inked. The oil level is meticulously balanced across each group to provide seamless and efficient operation.
Step into the future of die-cutting with our advanced Three-die Cutting Section, designed for precision and excellence.
1. Die Roller (Lower Roller): Crafted for optimal performance and longevity.
1) Boasting an impressive outer diameter of φ360mm (excluding die), this component is engineered for superior die-cutting capabilities.
2) Constructed from premium cast steel, the surface is expertly ground and enhanced with hard chrome plating for durability and smooth operation.
3) With meticulously balanced adjustment, this feature significantly enhances operational stability, ensuring consistent and reliable performance.
4) Precision-engineered with die fixing screw hole spacing of 50mm*50mm, offering secure and efficient attachment.
5) Designed to accommodate a die height of 25.4mm, perfectly suited for various applications.
6) Die cutting thickness precision-crafted for 16mm on three-layer boards, and ranges from 13mm-15mm for five-layer boards, catering to diverse requirements.
2. Rubber Pad Roller (Upper Roller): A masterpiece of design for optimal functionality.
1) The outer wall dimension stands at φ388.9mm, promising durability and high performance.
2) This component is made from the finest cast steel, featuring a surface that is ground and hard chrome plated for exceptional strength and wear resistance.
3) The balanced adjustment feature enhances operational stability, offering consistent and flawless performance.
4) Features electric adjustment capabilities for the gap with the die roller, ensuring precision and ease of use.
5) The pad thickness is a robust 8mm, with an outer diameter of φ404.9mm and a width of 250mm, engineered for versatility and reliability.
3. Transverse Movement and Repair Device: An innovative solution for prolonged efficiency.
1) This mechanical transverse 40mm floating device automatically compensates for line speed, ensuring uniform die-cutting scale and even pad wear, thereby extending service life.
2) The electric repair device significantly increases pad reuse rate, allowing for 3-4 repairs, enhancing sustainability and cost-efficiency.
3) A pneumatic automatic separation device for die-cutting rollers reduces pad wear, thus enhancing service life and operational efficiency.
4. Plate-free Fixture: Redefine efficiency with innovative design.
1) Experience fast, interchangeable multi-functionality with die-cutting, eliminating the need for conventional box templates.
2) Achieves similar results to thin knife slotting, significantly reducing production costs.
3) 13 powerful servo motors provide precise electric adjustments for pre-pressure, pressure line, and plate-free knife ring size, while the knife line separation structure enables one-key slotting size adjustments by simply inputting the cardboard's dimensions. Enjoy simplicity and convenience unparalleled.
4. Transmission Gear: Engineered for excellence and durability.
1. Crafted from 40Cr high-quality alloy steel that is tempered, ground, and nitrided, ensuring long-lasting performance.
2. With six-level precision, this gear offers smooth operation and low noise, while its hardness of HRC55-60 ensures longevity and minimal wear, maintaining the consistent accuracy of printing colors over time.
3. The transmission components of the entire machine, featuring keyless connections (expansion sleeve) for shaft and gear, eliminate connection gaps and accommodate long-term, high-speed operations with large torque.
5. Oil Supply Device: Precision-engineered for optimal efficiency.
1) Utilizes a mechanical oil pump for a systematic oil supply cycle, ensuring consistent performance.
2) The circulation oil supply ensures uniform oiling of gears while maintaining a balanced oil level for each group, optimizing machine efficiency.
3) Adopts a closed spray lubrication system to ensure high transmission accuracy and prolonged life, delivering unmatched reliability and performance.
Detailed Photos
Product Parameters
| Inner width of wallboard |
2800mm |
| Designed speed of machine |
220 /(Piece/min) |
| Economic speed of machine |
180 Piece/min |
| Maximum paper feed size |
2500*1200mm |
| Minimum paper feed size |
380*600mm |
| Maximum printing size |
2400*1200mm |
| Maximum sheet size |
2500*1400mm |
| Slot width*slot depth |
7*300 |
| Standard plate thickness |
7.2mm |
| Main motor power |
22Kw |
| Blower power |
7.5Kw |
| Power used during production |
37Kw |
| Total power |
45Kw |
| Color registration accuracy |
±0.5mm |
| Slot accuracy |
±0.75mm |
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